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Routine Service
Inspection and Maintenance Schedule
Inspection and Maintenance Schedule
Routine inspection and maintenance is necessary to prolong outboard life. The following chart provides
guidelines for inspection and maintenance to be performed by an authorized Dealer.
IMPORTANT:
Outboards used in rental, commercial, or other high hour applications require more fre-
quent inspections and maintenance. Adjust schedule for operating and environmental conditions.
Description of Service
Anodes (anti–corrosion), check condition
Back pressure probe, replace
Batteries, check connections and condition
Cooling system; check water pump indicator / water pressure
Displays & gauges, self-test/warning horn, check operation
Emergency cut–off switch(es) and tether cord, check operation
Engine to transom mounting hardware, re-tighten (40 ft. lbs.)
Fuel and oil systems, inspect and repair leaks
Fuel filters, replace
Gearcase and water inlet screens, check condition
Gearcase lubricant, inspect level
Gearcase lubricant, replace
(3)
Grease fittings, lubricate
Oil filter, replace
Power trim and tilt system, check operation
Propeller, check condition
Propeller shaft splines, inspect and lubricate
Remote control system and switches (START/STOP, Trim etc.) check operation
Fault codes, access EMM information, resolve any fault codes
(2)
Spark plugs, replace
Steering system, inspect fluid level, check hydraulic hose condition, check operation
Thermostats, inspect and check operation
Water pump, replace (more frequent if water pressure loss or overheating occurs)
(1) Commercial use, heavy use, or use in salt or polluted water requires more frequent inspection and maintenance.
(2) Emission-related component
(3) Annually in salt water applications
Engine Care Products
The engine care products listed in the table below are referenced in this service manual, and are recom-
mended for use with Evinrude E-TEC G2 outboards.
A
HPF Pro Gearcase Lubricant
B
Power Trim/Tilt Fluid , P/N 767969
C
Triple-Guard Grease
16
(2)
(3)
(2)
D
Every 500 hours or every 5 years
Routine Inspection
Engine Care Product
Hydraulic Fluid, P/N 770891.
Anti-Corrosion Spray
"6 in 1" Multi-Purpose Lubricant
(1)
A
A
C
B
C
D
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