Final Assembly And Adjustment; Gearcase Disassembly; Pre-Disassembly Inspection; Propeller Shaft, Propeller Shaft Bearing Housing And Forward Gear Removal - BRP Evinrude E-TEC G2 Service Manual

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Use an appropriate tool to bend one locking tab
into the spanner nut.
1
1. Tab
Install the ventilation ring. Hold down on the venti-
lation ring. Insert a small flat-blade screwdriver
into the slot of the ventilation ring. Carefully push
the slot toward the propeller shaft, then push
down to snap the ventilation ring into place.
2
1. Hold ventilation ring down
2. Ventilation ring slot

Final Assembly and Adjustment

To complete gearcase assembly, refer to:
Gearcase Leak Test on p. 361
Water Pump Service on p. 365
Shift Rod Adjustment on p. 368
Shift Actuator Installation on p. 370
Gearcase Lubricant on p. 20
Propeller Hardware Installation on p. 360
During break-in period of a reassembled gear-
case, change the gearcase lubricant between 10
to 20 hours of operation.
009590
1
009591
Gearcase Disassembly (Counter Rotation)

Gearcase Disassembly

(Counter Rotation)
IMPORTANT:
Counter rotation (CR) gearcases
use unique components and require different ser-
vice procedures. Use care when working on count-
er rotation gearcases. DO NOT interchange parts
between standard and counter rotation models.
Identify gearcase type prior to disassembly. Make
sure the "CR" marking is on the end of the propeller
shaft.

Pre-Disassembly Inspection

Refer to Pre-Disassembly Inspection on p. 373.
Propeller Shaft, Propeller Shaft
Bearing Housing and Forward
Gear Removal
IMPORTANT:
The propeller shaft bearing hous-
ing on the SLX-Type gearcase is PRESSED into
gearcase housing.
Use two flat-blade screwdrivers to remove the
ventilation ring from the gearcase. Insert the blade
of a small screwdriver into one of the tabs of the
ventilation ring. Carefully pry inward, toward the
propeller shaft. Use a larger screwdriver to pry the
ventilation ring up, then remove the ventilation
ring.
1
2
1. Pry tab inward
2. Pry ventilation ring up
Gearcase
009529
14
397

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