Engine Cover and Frame Service
Frame Installation
Install the oil fill hose to the center frame.
•
Secure with one 51.5 mm Oetiker clamp if oil fill
hose is clear.
•
Secure with one 56.0 mm Oetiker clamp if oil fill
hose is black.
1
1. Oil fill hose
Assemble all port side electrical connectors and
hoses. Refer to the Powerhead section for port
side reference views.
IMPORTANT:
Route and secure all connectors
and hoses to prevent chafing and contact with
sharp surfaces.
•
Stator connector
•
Crankshaft position sensor connector
•
Starter ground cable
•
Throttle body connector -place wire in clip
(assemble the throttle body to the air plenum,
secure with one 99.5 mm Oetiker clamp)
•
Air temperature sensor connector
•
Engine grounds (tighten the ground screw to 84
to 106 in.lb. (9.5 to 12 N·m)
•
Dynamic power steering module connector
(lower connector only)
•
Exhaust back pressure hose
•
Muffler temperature sensor connector
•
Knock sensor connector
•
Fuse box connector (assemble the fuse box to
the bracket)
•
Temperature sensor connector
•
Ignition coil connectors (3X)
•
Fuel injector connectors (3X)
•
EMM cooling hose
(secure with one 15.7 mm Oetiker clamp)
•
Shift actuator connector
72
Assemble all starboard side electrical connectors
and hoses. Refer to the Powerhead section for
starboard side reference views.
IMPORTANT:
and hoses to prevent chafing and contact with
sharp surfaces.
•
Ignition coil connectors (3X)
•
Vapor separator and fuel pump assembly con-
nector (install clip to fuel rail)
•
Positive battery cable connections (starter, bat-
tery charging, and DPS power cables)
•
Crankcase oil pump connector
•
Oil level sensor connector
•
Vapor separator cooling hose
•
Vapor separator vent solenoid connector
•
Temperature sensor connector
009173
•
Water-in-fuel sensor connector (snap the clip to
the convoluted tubing)
•
Starboard block ground
•
Cylinder oil pump connector
•
Trim sender connector
•
Trim switch connector
•
Water valve connector
•
Water pressure sensor connector (if the
optional sensor is not installed, place the con-
nector under the trim relay)
•
Trim relay connector
•
Cylinder oil pump
•
Low oil switch connector
•
Fuel injector connectors (3X)
•
Knock sensor connector
Route and secure all connectors