Component Servicing; Temperature Sensor Servicing; Thermostat Servicing - BRP Evinrude E-TEC G2 Service Manual

Component
Servicing

Temperature Sensor Servicing

Removal
Loosen sensor and remove by hand. Use care to
avoid breaking threads.
1
1. Temperature sensor
Clean sensor threads, sensor, and sensor cavity.
Installation
Apply a small amount of Thermal Joint Com-
pound, P/N 322170, into the bottom of the sensor
cavity.
Install the sensor hand tight. Remove the sensor
and check thermal joint compound coverage on
the sensor probe.
Thermal joint compound should cover at least
75% of the length to the sensor probe.
1
1. Temperature sensor
2. Temperature sensor with thermal joint compound
3. Thermal joint compound
SLOWLY tighten temperature sensor to a torque
of 12 to 18 in. lbs. (1.35 to 2.0 N·m). Wait 10 min-
utes for trapped air to bleed from cavity. Thermal
compound may seep past threads. Re tighten
sensor.

Thermostat Servicing

Disassembly
Remove the thermostat cover and O-ring from cyl-
inder head.
009265
Remove spring, thermostat, and gasket.
Inspection
Inspect all parts for cracks, heat damage, or signs
of corrosion. Replace damaged parts. Clean
debris from housing and parts.
3
2
Assembly
Assembly is the reverse of disassembly. Pay
close attention when performing the following
additional tasks.
Coat threads of each cylinder head thermostat
009266
cover with Gasket Sealing Compound. Install and
Cooling System

Component Servicing

009264
009267
221
9