Table of Contents
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Preface.................................................................2
Warnings...............................................................3
Table of Contents.................................................5
Part One Vehicle Overview
1 Vehicle Overview............................................1-1
1.1 Warnings and Notices...............................................1-3
1.2 Vehicle Inspection...................................................1-11
1.3 Lifting and Jacking the Vehicle...............................1-14
1.4 Maintenance...........................................................1-18
1.5 Service Information System....................................1-26
1.6 Health and Safety...................................................1-28
1.7 Standards and Metrics............................................1-33
1.8 Vehicle Specifications.............................................1-37
1.9 Vehicle Identification Number.................................1-58
1.10 Noise, Vibration and Abnormal Sound..................1-66
1.11 Water Leaks..........................................................1-69
1.12 Special Tools........................................................1-71
Part Two Power System
2 Engine............................................................2-1
2.1 Warnings and Notices...............................................2-9
2.2 Control System JL4G18-D......................................2-11
2.3 Fuel System JL4G18-D........................................2-222
2.4 Auxiliary Emission Control JL4G18-D...................2-257
2.5 Engine Anti-theft System JL4G18-D.....................2-274
2.6 Engine Mechanical System JL4G18-D.................2-299
2.7 Exhaust System JL4G18-D..................................2-429
2.8 Cooling System JL4G18-D...................................2-455
2.9 Lubricating System JL4G18-D..............................2-499
2.10 Ignition System JL4G18-D..................................2-517
2.11 Starting / Charging System JL4G18-D...............2-547
2.12 Control System JL4G15-D..................................2-585
2.13 Fuel System JL4G15-D......................................2-797
2.14 Auxiliary Emission Control JL4G15-D.................2-811
2.15 Engine Anti-theft System JL4G15-D...................2-817
2.16 Engine Mechanical Systems JL4G15-D.............2-823
2.17 Exhaust System JL4G15-D................................2-835
2.18 Engine Cooling System JL4G15-D.....................2-837
2.19 Lubrication System JL4G15-D............................2-854
2.20 Ignition System JL4G15-D..................................2-856
2.21 Starting / Charging System JL4G15-D...............2-871
3 Transmission / Drive Axle...............................3-1
Main table of contents
3.1 Warnings and Notices...............................................3-3
3.2 Clutch System...........................................................3-4
3.3 Manual Transmission..............................................3-27
Part Three Chassis
4 Suspension System........................................4-1
4.1 Warnings and Notices...............................................4-3
4.2 Front Suspension......................................................4-4
4.3 Rear Suspension....................................................4-35
4.4 Wheels and Tires....................................................4-53
5 Transmission / Axle........................................5-1
5.1 Warnings and Notices...............................................5-2
5.2 Differential.................................................................5-3
5.3 Drive Shaft System.................................................5-12
6 Brake System.................................................6-1
6.1 Warnings and Notices...............................................6-3
6.2 Front Brake...............................................................6-4
6.3 Rear Brake..............................................................6-18
6.4 Hydraulic Brake......................................................6-29
6.5 Parking System.......................................................6-51
6.6 ABS / TCS / EBD / ESP..........................................6-69
6.7 TPMS....................................................................6-101
7 Steering System.............................................7-1
7.1 Warnings and Notices...............................................7-2
7.2 Hydraulic Power Steering System............................7-3
7.3 Steering Wheel and Steering Column....................7-38
Part Four Electrical Equipment
8 Heating, Ventilation and A/C System.............8-1
8.1 Warnings and Notices...............................................8-2
8.2 Automatic Air-conditioning........................................8-3
9 Safety Protection Device................................9-1
9.1 Warnings and Notices...............................................9-2
9.2 Airbag System..........................................................9-3
9.3 Pretension Seat Belt System..................................9-43
10 Vehicle Control System..............................10-1
10.1 Warnings and Notices...........................................10-2
10.2 Computer / Integrated Systems............................10-3
10.3 Programming and Set Up...................................10-23
Main table of contents
EC718/EC718RV EC715/EC715RV 10/2009
5
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