Brake System - Geely EC718 2009 Workshop Manual

Brake System

6.1 Warnings and Notices.....................6-3
6.1.1 Warnings and Notices...........................................6-3
6.2 Front Brake.....................................6-4
6.2.1 Specifications...........................................6-4
6.2.1.1 Fastener Tightening Specifications....................6-4
6.2.1.2 Front Disc Brake Parts Specifications................6-4
6.2.2 Description and Operation........................6-5
6.2.2.1 Description and Operation..................................6-5
6.2.3 Disassemble View....................................6-6
6.2.3.1 Disassemble View..............................................6-6
6.2.4 Diagnostic Information and Procedures.....6-
7
6.2.4.1 Brake Pad Inspection.........................................6-7
6.2.4.2 Brake Caliper Inspection....................................6-7
6.2.4.3 Brake Guide Inspection......................................6-7
6.2.4.4 Floating Brake Caliper Pin Inspection................6-7
6.2.4.5 Brake Disc Surface and Worn Inspection...........6-8
6.2.4.6 Brake Disc Thickness Measurement..................6-8
6.2.4.7 Brake Disc Assembly Rear Face Run Out
Measurement.................................................................6-8
6.2.5 Removal and Installation........................6-10
6.2.5.1 Brake Pad Replacement - Front.......................6-10
6.2.5.2 Brake Caliper Replacement - Front..................6-12
6.2.5.3 Brake Disc Replacement..................................6-14
6.2.5.4 Disc Brake Dust Cover Replacement...............6-16
6.3 Rear Brake....................................6-18
6.3.1 Specifications.........................................6-18
6.3.1.1 Fastener Tightening Specifications..................6-18
6.3.1.2 Rear Disc Brake Parts Specifications...............6-18
6.3.2 Description and Operation......................6-19
6.3.2.1 Description and Operation................................6-19
6.3.3 Disassemble View..................................6-20
6.3.3.1 Disassemble View............................................6-20
6.3.4 Diagnostic Information and Procedures.....6-
21
6.3.4.1 Diagnostic Information and Procedures...........6-21
6 Brake System
6.3.5 Removal and Installation........................6-22
6.3.5.1 Brake Pad Replacement - Rear.......................6-22
6.3.5.2 Brake Caliper Replacement - Rear..................6-24
6.3.5.3 Brake Disc Replacement - Rear.......................6-26
6.4 Hydraulic Brake.............................6-29
6.4.1 Specifications.........................................6-29
6.4.1.1 Fastener Tightening Specifications..................6-29
6.4.2 Description and Operation......................6-30
6.4.2.1 Description and Operation................................6-30
6.4.3 Component Locator................................6-31
6.4.3.1 Component Locator..........................................6-31
6.4.4 Diagnostic Information and Procedures.....6-
32
6.4.4.1 Diagnostic Notes..............................................6-32
6.4.4.2 Fault Symptom Table.......................................6-32
6.4.4.3 Brake Warning Lamp Always On.....................6-34
6.4.5 Removal and Installation........................6-37
6.4.5.1 Brake Master Cylinder Tank Replacement.......6-37
6.4.5.2 Brake Master Cylinder Replacement................6-37
6.4.5.3 Brake Hose Replacement (Front).....................6-40
6.4.5.4 Brake Hose Replacement (Rear).....................6-42
6.4.5.5 Hydraulic Brake System Exhaust Procedure.......6-
43
6.4.5.6 Vacuum Booster Replacement.........................6-46
6.4.5.7 Brake Fluid Level Sensor Replacement...........6-48
6.4.5.8 Brake Pedal Replacement................................6-49
6.5 Parking System.............................6-51
6.5.1 Specifications.........................................6-51
6.5.1.1 Fastener Tightening Specifications..................6-51
6.5.2 Description and Operation......................6-52
6.5.2.1 Description and Operation................................6-52
6.5.3 Component Locator................................6-53
6.5.3.1 Component Locator..........................................6-53
6.5.4 Diagnostic Information and Procedures.....6-
54
6.5.4.1 Fault Symptom Table.......................................6-54
Table of Contents
EC718/EC718RV EC715/EC715RV 10/2009
6-1