Geely EC718 2009 Workshop Manual page 963

Transmission / Drive Axle
3.2.5 Diagnostic Information and Procedures
3.2.5.1 Diagnosis Description
Refer to "Description and Operation" and start system diagnostics. When a malfunction occurs. Refer to "Description and Operation
" as it will help determine the correct symptom diagnostic procedures, so that it will also help to determine whether the customer
described condition is normal. Refer
3.2.5.2 Clutch Inseparable Malfunction (Gearshift Lever Can Not Select Gear)
Fault Definition: In the normal engine running condition, press the clutch pedal to the full travel, the gearshift lever can
not engage to or disengage from a gear.
check whether there are obstacles under the clutch pedal?
Step 1
No
Step 2 Press the clutch pedal, check whether the clutch release fork moves?
No
Check whether the travel between the clutch pedal and clutch master cylinder is too great?
Step 3
No
Check whether the clutch master cylinder is seized or binding?
Step 4
No
Bleed the clutch hydraulic system. Refer to
Step 5
normal actions?
No
Check whether the clutch slave cylinder is seized or binding? (Under normal circumstances, cylinder should
Step 6
be able to move freely.)
to3.2.2 Description and Operationto confirm the correct procedures for system diagnostics.
3.2.6.3 Hydraulic Clutch
(a) Check whether the floor blocks the clutch pedal travel.
(b) Check whether installed after market equipment, such as
rubber flooring, etc. affecting the clutch pedal travel.
Repair the faulty part.
Yes
Go to step 8
Yes
(a) Check the pedal bushing for wear and tear.
Replace pedal bush.
Yes
Replace the clutch master cylinder. Refer to
Yes
3.2.6.2 Clutch Master Cylinder Replacement
Bleeding, Does clutch fork resume
System normal
Yes
EC718/EC718RV EC715/EC715RV 10/2009
Clutch System 3-9