Geely EC718 2009 Workshop Manual page 2009

Body, Sheet Metal and Painting
12.1 Warnings and Notices.................12-4
12.1.1 Warnings and Notices.......................................12-4
12.2 Body Front End...........................12-5
12.2.1 Specifications.......................................12-5
12.2.1.1 Fastener Tightening Specifications................12-5
12.2.2 Component Locator..............................12-6
12.2.2.1 Component Views..........................................12-6
12.2.3 Removal and Installation......................12-7
12.2.3.1 Hood Latch Release Cable Replacement......12-7
12.2.3.2 Hood Latch Replacement...............................12-8
12.2.3.3 Hood and Hinge Replacement.......................12-9
12.2.3.4 Front Fender Replacement..........................12-11
12.3 Body Rear End..........................12-13
12.3.1 Specifications.....................................12-13
12.3.1.1 Fastener Tightening Specifications..............12-13
12.3.2 Component Locator............................12-14
12.3.2.1 Component Views........................................12-14
12.3.3 Removal and Installation....................12-15
12.3.3.1 Rear Compartment Lid Replacement (Sedan). 12-
15
12.3.3.2 Rear Compartment
Replacement (Sedan)................................................12-16
12.3.3.3 Hatchback and Hatchback Hinge Replacement
(Hatchback)................................................................12-19
12.3.3.4 Hatchback Strut Replacement (Hatchback).....12-
21
12.3.3.5 Emergency
Replacement (Sedan)................................................12-22
12.3.3.6 Hatchback
(Hatchback)................................................................12-23
12.3.3.7 Fuel Tank Filler Door Replacement..............12-24
12.3.3.8 Fuel Filler Cap Release Handle Replacement. 12-
25
12.3.3.9 Hatchback Latch Replacement....................12-26
12.4 Bumpers....................................12-27
12.4.1 Specifications.....................................12-27
12.4.1.1 Fastener Tightening Specifications..............12-27
12 Body, Sheet Metal and Painting
Lid Torsion
Exit Open Handle Assembly
Release Handle Replacement
12.4.2 Component Locator............................12-28
12.4.2.1 Component Views........................................12-28
12.4.3 Removal and Installation....................12-29
12.4.3.1 Front Bumper Replacement.........................12-29
12.4.3.2 Rear Bumper Replacement (Hatchback).....12-31
12.4.3.3 Rear Bumper Replacement (Sedan)............12-33
12.4.3.4 Front Impact Bar Replacement....................12-35
12.4.3.5 Rear Impact Bar Replacement.....................12-36
12.5 Doors.........................................12-38
12.5.1 Specifications.....................................12-38
12.5.1.1 Fastener Tightening Specifications..............12-38
12.5.2 Removal and Installation....................12-39
12.5.2.1 Front Door Hinge Replacement....................12-39
12.5.2.2 Front Door Check Link Replacement...........12-40
12.5.2.3 Front Door Outside Handle Replacement........12-
41
12.5.2.4 Front Door Inside Handle Replacement.......12-42
12.5.2.5 Front Door Lock Cylinder Replacement.......12-43
12.6 Frame and Underbody..............12-44
12.6.1 Specifications.....................................12-44
12.6.1.1 Fastener Tightening Specifications..............12-44
12.6.2 Description and Operation..................12-45
Spring
12.6.2.1 Frame and Underbody.................................12-45
12.6.3 Diagnostic Information and Procedures. 12-
46
12.6.3.1 Diagnostic Information and Procedures.......12-46
12.6.4 Removal and Installation....................12-47
12.6.4.1 Frame Repair...............................................12-47
12.6.4.2 Subframe Replacement................................12-47
12.6.4.3 Cross Member Replacement........................12-52
12.7 Seats.........................................12-53
12.7.1 Specifications.....................................12-53
12.7.1.1 Fastener Tightening Specifications..............12-53
12.7.2 Disassemble View..............................12-54
12.7.2.1 Disassemble View........................................12-54
EC718/EC718RV EC715/EC715RV 10/2009
Table of Contents 12-1