Suzuki 2006 SX4 Service Manual page 716

5A-128 Automatic Transmission/Transaxle:
2) Install differential side left bearing race (1) to
transaxle housing (2), using special tool.
Special tool
(A): 09924–07710
Final gear
1) Heat final gear to about 100 °C (212 °F) in oil bath.
2) Clean mating surfaces of final gear and differential
case.
3) Install final gear (1) to differential case (2).
4) Install new 4 final gear set bolt lock plates and 8
bolts and tighten bolts to specified torque.
Tightening torque
Final gear bolts (a): 99 N·m (9.9 kgf-m, 72.0 lb-ft)
5) Clamp bolts with lock plate (3) securely.
2
2
(A)
1
I4RH01510188-01
I2RH01510221-01
(a)
3
1
I4RH01510189-01
6) Install differential assembly to transaxle case and
tighten case bolts to specified torque.
Tightening torque
Transaxle housing bolts: 30 N·m (3.0 kgf-m, 22.0
lb-ft)
7) Measure differential assembly starting torque, using
special tool. If starting torque exceeds specified
value, replace shim in the following so as starting
torque to be in standard value.
Special tool
(A): 09928–06060
Starting torque of differential assembly
0.7 – 1.2 N⋅m (0.07 – 0.12 kgf-m, 0.506 – 0.868 lb-
ft)
1
Available differential side bearing shim
thickness (Thickness: Identification)
1.00 mm (0.039 in.): 21
1.05 mm (0.041 in.): 22
1.10 mm (0.043 in.): 23
1.15 mm (0.045 in.): 24
1.20 mm (0.047 in.): 25
1.25 mm (0.049 in.): 26
1.30 mm (0.051 in.): 27
1.33 mm (0.052 in.): 28
1.36 mm (0.053 in.): 29
1.39 mm (0.054 in.): 30
1.42 mm (0.055 in.): 31
1.45 mm (0.057 in.): 32
(A)
I4RH01510179-01
1.48 mm (0.058 in.): 33
1.51 mm (0.059 in.): 34
1.54 mm (0.060 in.): 35
1.57 mm (0.061 in.): 36
1.60 mm (0.062 in.): 37
1.65 mm (0.064 in.): 38
1.70 mm (0.066 in.): 39
1.75 mm (0.068 in.): 40
1.80 mm (0.070 in.): 41
1.85 mm (0.072 in.): 42
1.90 mm (0.074 in.): 43