Main Bearings, Crankshaft And Cylinder Block Inspection - Suzuki 2006 SX4 Service Manual

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1D-59 Engine Mechanical:
11) Install flywheel (drive plate for A/T).
Using special tool, lock flywheel or drive plate, and
tighten flywheel or drive plate bolts (1) to specified
torque.
NOTE
Use new flywheel or drive plate bolt.
Special tool
(A): 09924–17811
Tightening torque
Flywheel or drive plate bolt (a): 70 N·m (7.0 kgf-
m, 51.0 lb-ft)
12) Install engine front mounting brackets (1). Tighten
bracket bolts to specified torque.
Tightening torque
Engine front mounting bracket bolt (a): 55 N·m (
5.5 kgf-m, 40.0 lb-ft)
13) Install water pump (2) and heater outlet pipe (3).
Refer to "Water Pump Removal and Installation in
Section 1F".
14) Install pistons and connecting rods. Refer to
"Pistons, Piston Rings, Connecting Rods and
Cylinders Removal and Installation".
15) Install oil pump. Refer to "Oil Pump Removal and
Installation in Section 1E".
16) Install cylinder head assembly to cylinder. Refer to
"Valves and Cylinder Head Removal and
Installation".
17) Install camshafts and tappets and shims. Refer to
"Camshafts, Tappet and Shim Removal and
Installation" for installation.
18) Check intake and exhaust valve lashes referring to
"Valve Lash (Clearance) Inspection".
19) Install, timing chain sprockets, timing chains, timing
chain tensioner, tensioner adjusters, timing chain
guides, timing chain cover, crankshaft pulley, water
pump pulley. Refer to "Timing Chain Cover Removal
and Installation", "2nd Timing Chain and Chain
Tensioner Removal and Installation" and "1st Timing
Chain and Chain Tensioner Removal and
Installation".
20) Install cylinder head cover referring to "Cylinder
Head Cover Removal and Installation".
21) Install oil pump strainer and oil pan referring to "Oil
I2RH01140180-01
Pan and Oil Pump Strainer Removal and Installation
in Section 1E".
22) Install clutch cover and clutch disc to flywheel (for M/
T vehicle). For clutch installation, refer to "Clutch
Cover, Clutch Disc and Flywheel Removal and
Installation in Section 5C".
23) Install engine assembly to vehicle. Refer to "Engine
Assembly Removal and Installation".
Main Bearings, Crankshaft and Cylinder Block
Inspection
Crankshaft
Crankshaft runout
Using a dial gauge, measure runout at center journal.
Rotate crankshaft slowly. If runout exceeds its limit,
replace crankshaft.
Limit on runout
I2RH01140181-01
0.06 mm (0.0023 in.)
S6RW0C1406041
I2RH01140182-01

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