Reduction Driven Gear Assembly Disassembly And Reassembly - Suzuki 2006 SX4 Service Manual

3C-9 Transfer:
Reduction Driven Gear Assembly Disassembly
and Reassembly
Disassembly
1) Remove left bearing (1) and bevel gear (2) using
special tool, bearing puller (3) and hydraulic press
(4).
Special tool
(A): 09925–98220
1
2
2) In order to remove right bearing (1) from reduction
driven gear (2), grind with a grinder (3) one part "a"
of bearing as illustrated till it becomes thin.
CAUTION
!
Be careful not to grind too far not to damage
reduction driven gear.
3
"a"
2
3) Break with a chisel (1) the thin ground bearing (2),
and it can be removed.
1
2
S6RW0C3306007
4
(A)
3
I5RW0A330020-02
1
2
1
I5RW0A330021-01
I5RW0A330022-01
Reassembly
CAUTION
!
• Bevel gear and pinion must be replaced as
a set when either replacement becomes
necessary.
• When replacing taper roller bearing,
replace as inner race and outer race
assembly.
1) Install right bearing (1) to reduction driven gear (2)
using special tools and hydraulic press.
Special tool
(A): 09924–74510
(B): 09925–16310
2
2) Install bevel gear (1) to reduction driven gear (2)
using special tools and hydraulic press.
Special tool
(A): 09924–07710
(B): 09924–84510–005
(C): 09925–15410
1
(A)
(B)
1
I5RW0A330023-01
(C)
(A)
2
(B)
I5RW0A330024-01