Suzuki 2006 SX4 Service Manual page 482

3B-44 Differential:
Tooth Contact Pattern
26) Clean mating surface of differential carrier (1) and
differential cover, apply sealant to carrier as shown
in figure by such amount that its section is 1.5 mm
(0.059 in.) in diameter, mate differential cover with
differential carrier, and then tighten bolts to specified
torque.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Differential cover bolt: 23 N·m (2.3 kgf-m, 17.0
lb-ft)
Low Contact
Pinion is positioned too close to the center of drive
bevel gear (1).
• Decrease thickness of pinion (2) height adjusting
shim and position pinion farther from gear center.
• Adjust drive bevel gear backlash to specification.
IYSQ01321074-01
If adjustment is impossible, replace differential carrier.
IYSQ01321077-01
• Check seating of bevel gear or differential case. (Check bevel
gear for runout.)
• If adjustment is impossible, replace drive bevel gear and pinion
set or differential carrier.
IYSQ01321078-01
Replace drive bevel gear and pinion set or differential case.
IYSQ01321079-01
"A"
1
I5RW0A320058-02
Diagnosis and Remedy
27) Assemble coupling case as follows.
a) Install bearing using special tool and hydraulic
press.
Special tool
(A): 09913–75830
IYSQ01321076-01
(A)
I5RW0A320059-02