Main Bearings, Crankshaft And Cylinder Block Removal And Installation - Suzuki 2006 SX4 Service Manual

8. Rear oil seal
9. Check valve
Main Bearings, Crankshaft and Cylinder Block
Removal and Installation
Removal
1) Remove engine assembly from vehicle. Refer to
"Engine Assembly Removal and Installation".
2) Remove flywheel (drive plate for A/T) by using
special tool.
Special tool
(A): 09924–17811
1. Flywheel bolt
3) Remove pistons and connecting rods referring to
"Pistons, Piston Rings, Connecting Rods and
Cylinders Removal and Installation".
4) Remove CKP sensor (1).
17. Knock sensor
18. Oil pump chain guide
5) Remove water pump (1) and heater outlet pipe (3).
6) Remove engine front mounting brackets (2).
S6RW0C1406040
7) Loosen crankcase bolts, in sequence shown in figure
and remove them.
I2RH01140169-01
1. Lower crankcase
2. Crankcase bolts (10 mm thread diameter)
3. Crankcase bolts (8 mm thread diameter)
8) Remove crankshaft from cylinder block.
Installation
NOTE
• All parts to be installed must be perfectly
clean.
• Be sure to oil crankshaft journals, journal
bearings, thrust bearings, crankpins,
connecting rod bearings, pistons, piston
rings and cylinder bores.
• Journal bearings, crankcase (bearings
caps), connecting rods, rod bearings, rod
I2RH01140170-01 bearing caps, pistons and piston rings are
in combination sets. Do not disturb
combination and try to see that each part
goes back to where it came from, when
installing.
• Clean mating surface of cylinder block and
lower crankcase, remove oil, old sealant
and dust from mating surface.
Engine Mechanical:
: Apply engine oil to inside / sliding
surface.
1
(8) (10)
(12)
(2)
(16)
(20)
(22)
(15) (21)
(19)
2
(6)
(4)
(11)
(9)
3
1D-56
I7RW01140066-01
(3)
(5)
(18)
(14)
(17)
(13)
(1)
(7)
I4RH01140045-01