Gear Shift Lever Front Case Assembly Disassembly And Reassembly - Suzuki Grand Vitara Manual

5B-13 Manual Transmission/Transaxle:
1) Clean mating surface of both rear case and gear
shift lever front case (2), and uniformly apply sealant
to lever case as shown in figure by such amount that
its section is 1.2 mm (0.047 in.) in diameter, and then
mate it with gear shift lever front case.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
2) Install lever case to rear case and then tighten new
lever case bolts (1) to specified torque.
Tightening torque
Gear shift lever front case bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
3) Connect gear shift shaft (3) of lever case assembly
to gear shift control shaft (4) of gear shift control
lever rear case assembly referring to figure for
proper installing direction of control shaft joint bolt
(5). Tighten control shaft joint nut (6) to specified
torque.
Tightening torque
Control shaft joint nut (b): 18 N·m (1.8 kgf-m,
13.0 lb-ft)
6, (b)
4) Remount transmission assembly referring to
"Manual Transmission Assembly Dismounting and
Remounting: "
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1, (a)
2
3
5
4
"A"
2
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Gear Shift Lever Front Case Assembly
Disassembly and Reassembly
Disassembly
1) Remove gear shift case plug.
2) Drive out gear shift arm pin using special tool, and
then disassemble components parts.
CAUTION
!
Be careful to disconnect gear shift shaft from
gear shift lever front case so that gear shift
locating ball and gear shift locating spring
may be jumped out.
Special tool
(A): 09925–78210
(A)
Reassembly
1) Install new gear shift shaft oil seal (1) to gear shift
lever front case using special tool.
Special tool
(A): 09923–46020
(A)
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