Gear Shift Shaft Components; 5Th And Reverse Gear Shift Shafts Disassembly And Reassembly; Gear Shift Shaft And Fork Inspection - Suzuki 2006 SX4 Service Manual

5B-36 Manual Transmission/Transaxle:

Gear Shift Shaft Components

1. Low speed gear shift shaft
2. High speed gear shift shaft
3. 5th & reverse gear shift shaft
5th and Reverse Gear Shift Shafts Disassembly
and Reassembly
Disassembly
Disassemble component parts by using special tool and
hammer.
Special tool
: 09922–85811
Reassembly
Replace or correct parts as required and assemble
shafts making sure that component parts are in proper
order as shown in figure.
NOTE
Install 2 steel balls (3) in reverse gear shift
arm (1) without fail.
2. Spring
4. Spring pin
5. 5th & reverse gear shift shaft
4. 5th & reverse gear shift guide shaft
5. Reverse gear shift arm
6. Gear shift locating bolt
: Apply sealant 99000-31260 to bolt thread.
S6RW0C5206023
I5RW0A520042-01
6. 5th & reverse gear shift yoke
7. 5th & reverse gear shift guide shaft

Gear Shift Shaft and Fork Inspection

1) Using feeler gauge, check clearance between fork
(1) and sleeve (2) and replace those parts if it
exceeds limit of 1.0 mm (0.039 in.).
NOTE
For correct judgement of parts replacement,
carefully inspect contact portion of fork and
sleeve.
Clearance "a" between fork and sleeve
Service limit: 1.0 mm (0.039 in.)
2) Insert each gear shift shaft into case and check that
it moves smoothly. If it doesn't, correct by using
oilstone, reamer or the like.
S6RW0C5206022
I5RW0A520041-01
7. 5th & reverse gear shift yoke
: 13 N⋅m (1.3 kgf-m, 9.5 lb-ft)
S6RW0C5206024
I2RH01520068-01