Suzuki 2006 SX4 Service Manual page 500

3C-13 Transfer:
d) Measure height "b" in figure by using vernier
caliper.
Calculate "c" by using measured value.
Distance "c" = Height "b" –
"a"
"b"
"c"
e) Obtain adjusting shim thickness by the following
equation.
Necessary
Distance
shim =
"c"
thickness "f"
"e" "d"
"f"
"d": Pinion shaft mounting distance 74.0 mm (2.913 in.)
"e": Distance from end face of left case to axis of reduction driven gear
101.95 mm (4.014 in.)
"f": Necessary shim thickness
Height "a" 40 mm
(1.575 in.)
I5RW0A330046-01
Distance Distance
"d" "e"
+ –
74.0 mm 101.95 mm
(2.913 in.) (4.014 in.)
I5RW0A330037-01
f) Select a shim closest to the calculated value
(necessary shim thickness) from among the
available shims or combine shims to become
closest to calculated value.
For example:
Measure distance "b" is 69.95 mm (2.754 in.).
"c" = 69.95 mm (2.754 in.) – 40.0 mm (1.757 in.)
= 29.95 mm (1.179 in.)
"f" = 29.95 mm (1.179 in.) + 74.0 mm (2.913 in.)
– 101.95 mm (4.014 in.) = 2.0 mm (0.079 in.)
Calculated thickness of new shim = 2.0 mm
(0.079 in.)
Available bevel pinion shim thickness
0.30, 1.85, 1.88, 1.91, 1.94, 1.97, 2.00, 2.03,
2.06, 2.09, 2.12 and 2.15 mm (0.012, 0.072,
0.074, 0.075, 0.076, 0.077, 0.078, 0.079, 0.081,
0.082, 0.083 and 0.084 in.)
2) Press-fit outer races (front and rear) by using special
tool and hydraulic press.
Special tool
(A): 09913–75520
3) Press-fit front taper roller bearing (1) by using
special tool and hydraulic press.
Special tool
(A): 09925–18011
(A)
I5RW0A330038-01
(A)
1
I5RW0A330039-01