Underdrive Brake Inspection; Reduction Drive Gear Assembly Operation Check - Suzuki 2006 SX4 Service Manual

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5A-122 Automatic Transmission/Transaxle:
4) Remove O-rings (1) from underdrive brake piston
cover (2).
NOTE
Never reuse removed O-rings.
1
Reassembly
1) Apply A/T fluid to new O-rings.
2) Install new O-rings (1) to underdrive brake piston
cover (2).
1
3) Install underdrive brake piston rod spring (1),
underdrive brake piston rod washer (2) and
underdrive brake piston rod (3) to underdrive brake
piston (4).
4) Compress underdrive brake piston rod by hand and
then install E-ring (5) using pliers or the like.
5) Apply A/T fluid to new O-ring.
6) Install new O-ring (6) to underdrive brake piston.
2
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2
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5
4
1
6
2
3
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Underdrive Brake Inspection

1) Measure free length underdrive brake piston return
spring. If necessary, replace.
Underdrive brake piston return spring free length
Standard: 63.20 mm (2.49 in.)
NOTE
Do not apply excessive force when
measuring spring height.
2) Measure free length underdrive brake piston rod
spring. If necessary, replace.
Underdrive brake piston rod spring free length
Standard: 17.50 mm (0.68 in.)
Reduction Drive Gear Assembly Operation
Check
Measure starting torque of reduction drive gear, using
spring force gauge, attach cord at groove of outer race. If
starting torque is out of specification, replace reduction
drive gear assembly.
Starting torque of reduction drive gear
0.3 – 0.8 N⋅m (0.03 – 0.08 kgf-m, 0.22 – 0.58 lb-ft)
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