Valves And Cylinder Head Disassembly And Reassembly - Suzuki 2006 SX4 Service Manual

1D-37 Engine Mechanical:
d) Tighten cylinder head bolts (M10) to 52 N⋅m (5.2
kgf-m, 38.0 lb-ft) according to numerical order in
figure.
e) In the same manner as in step b), retighten
cylinder head bolts (M10) to 103 N⋅m (10.3 kgf-
m, 74.5 lb-ft).
f) Tighten cylinder head bolt (M6) to specified
torque.
Tightening torque
Cylinder head bolt (M10) (a): Tighten 52 N⋅m
(5.2 kgf-m, 38.0 lb-ft), 82 N⋅m (8.2 kgf-m, 59.5
lb-ft), 0 N⋅m (0 kgf-m, 0 lb-ft), 52 N⋅m (5.2 kgf-
m, 38.0 lb-ft) and 103 N⋅m (10.3 kgf-m, 74.5 lb-
ft) by the specified procedure
Cylinder head bolt (M6) (b): 11 N·m (1.1 kgf-
m, 8.0 lb-ft)
"7", (a) "5", (a)
1
"9", (a) 3, "11", (b) "4", (a)
1. Crankshaft pulley side
6) Install camshafts, tappets and shims. Refer to
"Camshafts, Tappet and Shim Removal and
Installation" for installation.
7) Install 1st timing chain. Refer to "1st Timing Chain
and Chain Tensioner Removal and Installation" for
installation.
8) Install 2nd timing chain. Refer to "2nd Timing Chain
and Chain Tensioner Removal and Installation" for
installation.
9) Install timing chain cover. Refer to "Timing Chain
Cover Removal and Installation" for installation.
10) Check intake and exhaust valve lashes referring to
"Valve Lash (Clearance) Inspection".
11) Install cylinder head cover referring to "Cylinder
Head Cover Removal and Installation".
12) Install oil pan referring to "Oil Pan and Oil Pump
Strainer Removal and Installation in Section 1E".
13) Install engine assembly to vehicle referring to
"Engine Assembly Removal and Installation".
"1", (a) "3", (a) "10", (a)
"2", (a) "6", (a) "8", (a)
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2. Flywheel side
Valves and Cylinder Head Disassembly and
Reassembly
Disassembly
1) When servicing cylinder head, remove intake
manifold, injectors, exhaust manifold and water
outlet cap from cylinder head.
2) Using special tools, compress valve springs and
then remove valve cotters (1) also by using special
tool.
Special tool
(A): 09916–14510
(B): 09916–16510
(C): 09919–28610
(D): 09916–84511
2
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