Test Procedures - Club Car Turf 252 2007 Maintenance And Service Manual

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Test Procedures

TEST PROCEDURES
Using the following procedures, the entire IQ Plus electrical system can be tested without major disassembly of the
vehicle. See following WARNING.
WARNING
• If wires are removed or replaced, make sure wiring and wire harness is properly routed and secured.
Failure to properly route and secure wiring could result in vehicle malfunction, property damage,
personal injury, or death.
Index of Test Procedures
1 – Batteries / Voltage Check
2 – Onboard Computer Solenoid Lockout Circuit
3 – Solenoid Activating Coil
4 – MCOR Voltage
5 – A1 and A2 Motor Voltage
6 – Tow/Run Switch
7 – Circuit Breaker
8 – Battery Pack Voltage (Under Load)
9 – Key Switch and MCOR Limit Switch Circuit
10 – 24-Pin Connector
11 – Pins 13, 14, and 15
12 – Pin 2
13 – Pin 8
14 – Pin 19
15 – Pins 10 and 11
16 – Pin 1
17 – Pin 17
18 – Pin 3
19 – Pin 20 (Smart-Key Switch Only)
20 – Pin 23
21 – Onboard Computer Silicon-Controlled Rectifier (SCR) Circuit
22 – Onboard Computer Gray Wire and Fuse
23 – Voltage at Charger Receptacle Red Wire Socket
24 – Motor Speed Sensor
25 – Solenoid Contacts
26 – Forward/Reverse Rocker Switch
27 – Reverse Buzzer
28 – Rebooting the Onboard Computer
29 – Battery Warning Light
30 – Walk Away Braking Relay
TEST PROCEDURE 1 – Batteries / Voltage Check
See General Warning on page 1-1.
NOTE: The batteries must be properly maintained and fully charged in order to perform the following test procedures.
Battery maintenance procedures, including watering information and allowable mineral content, can be found
in Batteries: Electric Vehicles on page 25-1 of this manual. See Battery Care, Section 25, Page 25-3.
The battery voltage can be displayed with the IQDM handset (CCI P/N 102241804). If an IQDM handset is not
available, proceed to Batteries / Voltage Check without the IQDM Handset.
Page 22-10 2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
ELECTRICAL SYSTEM AND TESTING:
ELECTRIC VEHICLES