Key Switch Installation; Solenoid; Solenoid Removal; Solenoid Installation - Club Car Turf 252 2007 Maintenance And Service Manual

ELECTRICAL COMPONENTS: PEDAL-START GAS
VEHICLE

KEY SWITCH INSTALLATION

1. Reverse removal procedures to install key switch in the dash. Connect wires to key switch. See Wiring Diagram
on page 12-6. Coat the connectors with Battery Terminal Protector Spray (CCI P/N 1014305) to prevent corrosion.
Be sure that key switch terminals cannot touch the frame and that panel is properly seated and snapped in place.
2. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-3.

SOLENOID

See General Warning on page 1-1.
TESTING THE SOLENOID
See Test Procedure 6 – Solenoid on page 12-16.

SOLENOID REMOVAL

1. Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles, Section
1, Page 1-3.
2. Remove electrical component box cover (Figure 14-18, Page 14-17).
3. Disconnect all the wires from the solenoid.
4. Remove the two screws securing the solenoid in place. Remove the solenoid.

SOLENOID INSTALLATION

1. Install the solenoid in the electrical component box. Use two screws to secure the solenoid to the box and
tighten to 14 in-lb (1.6 N·m).
2. Connect all wires as indicated. See Wiring Diagram on page 12-6.
2.1. Connect the 6-gauge white wire from the starter/generator, the 18-gauge white wire from the fuel
gauge/hour meter, and the 16-gauge red wire from the voltage regulator to the large post on the solenoid.
2.2. Connect the 6-gauge red wire from the battery terminal and the 10-gauge red wire from the fuse block to
the other large post on the solenoid.
2.3. Connect the 18-gauge orange wire from accelerator pedal limit switch to small post on the solenoid.
2.4. Connect the 18-gauge blue wire from the key switch to the other small post on the solenoid.
3. Tighten the hex nuts on the large solenoid posts to 60 in-lb (6.8 N·m). Tighten the nuts on the small solenoid
posts to 22 in-lb (2.5 N·m).
4. Install the snap-on electrical box cover by pressing down firmly on all corners and install the screw, tightening to
18 in-lb (2 N·m).
5. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-3.
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
14
Solenoid
Page 14-15