Club Car Carryall 2 XRT Owner's Manual
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Club Car Carryall 2 XRT Owner's Manual

Club Car Carryall 2 XRT Owner's Manual

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2004
Gasoline Vehicles:
Owner's
•Carryall 2 XRT
•Turf 2 XRT
•Pioneer 900
Manual

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Summary of Contents for Club Car Carryall 2 XRT

  • Page 1 2004 Gasoline Vehicles: Owner's •Carryall 2 XRT •Turf 2 XRT •Pioneer 900 Manual...
  • Page 3 Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 4 Club Car representative can also provide technical advice, parts, and service manuals. We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi- cle, please include the manual so that the next owner will have the important operating, safety, and mainte- nance information it contains.

  • Page 5: Table Of Contents

    Limited Two Year Warranty for 2004 Transportation and Utility Vehicles....2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 3...

  • Page 6: Vehicle Feature Identification

    YOUNG DRIVERS INCREASE CHANCE OF DEATH • Young drivers may not be able to control vehicle. • No drivers younger than 16 years old. CCI 102075801 Page 4 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)
  • Page 7 (16) Vehicle information decal (24) Diode wiring decal (8) Crush area decal (17) Forward/Reverse handle (25) Choke (9) Bed load warning decal (26) Electric bed lift 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 5...
  • Page 8 Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 9: Safety Details

    AS SEEN FROM PASSENGER SIDE OF VEHICLE Remove negative cable first. DISCONNECT BATTERY CABLES BEFORE WORKING ON VEHICLE Figure 1 Battery Cable Removal 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 7...

  • Page 10: General Warnings

    • A Club Car vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.

  • Page 11: General Information

    U.S. Patents as applicable: D27 P O BOX 204658 AUGUSTA GA 30917 D292899, 4343503, 4539162, 4637270, 482 4826467, 5042519, 5083736 and other patents pendings. Figure 2 Serial Number 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 9...

  • Page 12: Controls And Indicators

    OFF position. See following WARNING, CAUTION, and NOTE. Figure 3 Key Switch Figure 4 Forward/Reverse Handle ∆ WARNING • Moving parts! Keep clear of the engine compartment while the engine is running. Page 10 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)
  • Page 13 When the accelerator pedal is released, it will return to the original position and the engine will drop back to idle. See WARNING and CAUTION on page 10. 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 11...
  • Page 14 ) position. The bed lift will make a loud clicking sound to signal the bed is in the rest position. Turn the lift switch key to the locked ( O ) position and remove key. Page 12 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)
  • Page 15 Pull the headlight control knob out to turn headlights on and push the knob in to turn headlights off. NOTE: Using the headlights for extended periods of time without the engine running, or with the engine idling, will discharge the battery. 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 13...

  • Page 16: Pre-Operation And Daily Safety Checklist

    When latched, the park brake should lock the wheels and hold the vehicle stationary (on an incline of 20% or less). • Reverse Buzzer: The reverse buzzer should sound as a warning when the Forward/Reverse handle is in the REVERSE position. Page 14 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)

  • Page 17: Driving Instructions

    • To avoid possible injury to inattentive passengers and (or) damage to the vehicle, avoid sudden starts, sudden stops, and abrupt turns. WARNING CONTINUED ON NEXT PAGE... 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 15...
  • Page 18 • Press the brake pedal as necessary and press the accelerator pedal partially when descending a hill. With the accelerator pedal partially pressed, the governor will cause the engine to assist the brakes in controlling downhill speed. Page 16 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)

  • Page 19: Loading And Unloading

    floor of the cargo bed as far forward as possible and well secured. WARNING CONTINUED ON NEXT PAGE... 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 17...

  • Page 20: Towing With The Vehicle

    Slowly release the park brake to allow the chocks to absorb the load of the trailer, then firmly set the park brake. Page 18 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)

  • Page 21: Transporting On A Trailer

    • Do not attempt to charge a frozen battery or a battery with a bulged case. Discard the battery. Frozen batteries can explode. ∆ CAUTION • Batteries in a low state of charge will freeze at low temperatures. 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 19...
  • Page 22 Figure 10 Fuel Shut-off Valve – Closed Position Figure 11 Fuel Shut-off Valve – Open Position PARTIALLY CLOSED POSITION VIEWED FROM SELECTOR SIDE OF VALVE Figure 12 Incorrect Fuel Shut-off Valve Setting Page 20 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)

  • Page 23: Maintenance

    Use the Pre-Operation and Daily Safety Checklist on page 14 and the follow- ing Periodic Service Schedule and Periodic Lubrication Schedule to keep the vehicle in proper working gcon- dition. 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 21...

  • Page 24: Periodic Service Schedule

    Read DANGER and WARNING on page 8. ∆ WARNING • Service, repairs, and adjustments must be made per instructions in the appropriate maintenance and service manual. Page 22 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)
  • Page 25 Check for loose hardware and tighten if General vehicle necessary. Two year service by trained technician only Fuel filters Replace. (every 200 hours of operation) 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 23...

  • Page 26: Periodic Lubrication Schedule

    .95 L (32 oz.) without filter; 1.12 L (38 every 200 hours of Change engine oil and oil filter oz.) with filter. See Oil Viscosity on operation or annually, page 26. whichever comes first. Page 24 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)

  • Page 27: Engine Oil

    1. Remove the oil level dipstick from the oil filler tube and wipe oil from stick. FULL LEVEL SAFE LEVEL LEVEL Figure 14 Check Oil Level 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 25...

  • Page 28: Fueling Instructions

    • If the vehicle has an all-weather enclosure installed, be sure the fuel tank is properly vented as shown (Figure 16). • To avoid the possibility of fire, clean up any spilled gasoline before operating the vehicle. Page 26 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)

  • Page 29: Battery

    - Internal: Drink large quantities of milk or water followed with milk of magnesia or vegetable oil. Call a physician immediately. - Eyes: Flush with water for 15 minutes. Call a physician immediately. 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 27...
  • Page 30 (237 mL (1 cup) per 3.8 L (one gallon) of water) and then the baking soda solution rinsed off the battery. Do not allow the solution to get into the battery. Be sure terminals are tight. Let the terminals dry and then spray them with Club Car Battery Terminal Spray (CCI P/N 1014305). See following CAUTION. ∆...

  • Page 31: Cleaning The Vehicle

    In the event a vehicle is bought as a used vehicle from another individual or from a dealer, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises.

  • Page 32: Vehicle Specifications

    660 cm (21 ft.-8 in.) Turning radius (per SAE J 695) 330 cm (130 in.) Load bed height 75 cm (29.8 in.) Vehicle Specifications continued on next page... Page 30 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)
  • Page 33 0.8 L (27 oz.) Fuel tank (unleaded gasoline only) 26.5 L (7 gal.) TIRE PRESSURE All-terrain tread .96-1.24 Bars (14-18 psi) Turf tread 1.24-1.38 Bars (18-20 psi) 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 31...

  • Page 34: Rear Fender Installation

    (1), flat washers (2), and locknut (3) (Figure 19). Finger-tighten only at this time. DRIVER SIDE SHOWN HOLES TO BE DRILLED Figure 19 Install Hardware in Fender Hole Page 32 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)
  • Page 35 Do not allow any gap DRIVER SIDE SHOWN between fender and side panel. Figure 20 Drill Additional Mounting Holes 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe) Page 33...

  • Page 36: Wheel And Tire Installation

    6. Lower the vehicle to the ground and finish tightening lug nuts (using a crisscross pattern) to 74.6 N·m (55 ft-lb.). 7. Repeat steps 2-6 for the other end of the vehicle. Page 34 2004 Pioneer 900/Carryall 2 XRT/Turf 2 XRT Gasoline Vehicle Owner’s Manual (Europe)

  • Page 37: Club Car ® Limited Two Year Warranty For 2004 Transportation And Utility Vehicles

    Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period. If CLUB CAR elects to repair the vehicle, it may provide factory-reconditioned parts or components.
  • Page 38 This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. 8. INFORMATION: For further information contact WARRANTY SERVICES, CLUB CAR, INC., P.O. Box 204658, Augusta, Georgia 30917- 4658, U.S.A., 706-863-3000.
  • Page 40 Manual No. 102397413 Edition Code 0803A00000 English Manufactured by www.clubcar.com Club Car, Inc. Phone 1.706.863.3000 P.O. Box 204658 1.800.ClubCar Int’l Augusta, GA 30917-4658 +1 706.863.3000 1.706.863.5808...

This manual is also suitable for:

Turf 2 xrtPioneer 900

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