Ignition Coil Installation - Club Car Turf 252 2007 Maintenance And Service Manual

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Ignition Coil
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Figure 13-26

IGNITION COIL INSTALLATION

NOTE: If a new ignition coil is being installed, the spark plug cap, gasket, protector tube and grommet must be
removed from the old coil and installed on the new coil. See steps 1 through 8 for procedures to remove
and install these existing parts. If the existing ignition coil will be remounted, proceed to step 9.
1. Remove the rubber gasket (1) on the plug cap (2) by rolling back the gasket onto the spark plug wire.
2. Remove the cap (2) from the wire by turning the cap counterclockwise three or four revolutions while gently
pulling it off the wire (Figure 13-28, Page 13-31).
3. Remove the gasket (1) and protector tube (3) from the old coil. See following NOTE.
NOTE: Moisten the spark plug wire with water to make gasket removal and installation easier.
4. Remove the grommet (4) from the old spark plug wire. Clean the grommet and place it on the new spark plug
wire (5).
5. Install the protector tube (3) onto the new wire (Figure 13-28, Page 13-31).
6. Slide the gasket (1) onto the end of the new spark plug wire.
7. Install the cap (2) on the new coil spark plug wire by rotating it clockwise three or four revolutions while applying
light pressure on the cap.
8. Install the gasket (1) on the cap (2).
9. Position the ignition coil (7) onto the cast mounting bosses on the engine crankcase and tighten the two
mounting bolts (6) finger-tight.
10. Rotate the flywheel (8) until the magnet is positioned directly under the ignition coil. Use a 0.012 inch (0.304
mm) bronze feeler gauge to set the air gap between the ignition coil and the flywheel magnet. Tighten the two
mounting bolts (6) to 30 in-lb (3.4 N·m) (Figure 13-29, Page 13-31).
11. Connect 18-gauge black (12) wire to the spade terminal (13) on the coil (Figure 13-27, Page 13-30).
12. Position the fan housing close to the engine crankcase and slide the plug wire grommet into the notch on the
housing.
Page 13-30 2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
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Fan Housing Removal
ELECTRICAL COMPONENTS: KEY-START WITH
NEUTRAL REV GAS VEHICLE
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Figure 13-27 Ignition Coil Removal
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