Reverse Buzzer Limit Switch; Reverse Buzzer Limit Switch Removal; Reverse Buzzer Limit Switch Installation - Club Car Turf 252 2007 Maintenance And Service Manual

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ELECTRICAL COMPONENTS: PEDAL-START GAS
VEHICLE

REVERSE BUZZER LIMIT SWITCH

See General Warning on page 1-1.
TESTING THE REVERSE BUZZER LIMIT SWITCH
See Test Procedure 19 – Reverse Buzzer Limit Switch on page 12-31.

REVERSE BUZZER LIMIT SWITCH REMOVAL

1.
Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles, Section
1, Page 1-3.
2.
Remove the center dash panel (Figure 14-16, Page 14-14).
2.1. Remove the plastic cap (1) covering the mounting screw (2) on each side of the center dash panel (3).
2.2. Loosen, but do not remove, the screw (2) on each side of the center dash panel (3).
2.3. Use a screwdriver to gently pry center dash out slightly from under edge of cowl brace.
2.4. Untwist and remove forward/reverse shifter knob and pull center dash out from the frame.
2.5. Rotate center dash panel counter-clockwise around the steering column to gain access to the limit switches
(Figure 14-19, Page 14-18). See following NOTE.
NOTE: Take care to manipulate under-dash wires to prevent damage to wires. It may be nessesary to remove key
switch from the dash panel to allow dash panel to rotate.
3.
Disconnect the wires from the reverse buzzer limit switch located on the top of the Forward/Reverse control.
4.
Use a wrench and a pair of needle-nosed pliers to remove the two nuts and washers securing the limit switches
(Figure 14-20, Page 14-18).
5.
Slide the neutral lockout limit switch off of the screws. Do not disconnect the wires.
6.
Slide the reverse buzzer limit switch off the screws.

REVERSE BUZZER LIMIT SWITCH INSTALLATION

1.
Place the reverse buzzer limit switch onto the two screws, followed by the neutral lockout limit switch, and
secure with the two washers and two nuts (Figure 14-20, Page 14-18). Tighten to 5 in-lb (0.6 N·m). Place the
Forward/Reverse control in REVERSE to make sure that both switches actuate. See following CAUTION.
CAUTION
• Do not overtighten the retaining nuts. If the nuts are overtightened, limit switches could be damaged.
2.
Connect wires to reverse buzzer limit switch:
– Connect the orange wire to the common (COM) terminal and the red/white wire to the normally open (NO)
terminal of the reverse buzzer limit switch. See Wiring Diagram on page 12-6.
3.
Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-3.
4.
Check limit switch operation.
– Turn the key switch to the ON position. Shift the Forward/Reverse handle to the REVERSE position. The
buzzer should sound.
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
Reverse Buzzer Limit Switch
Page 14-21
14

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