Air Box Installation; Intake Duct Removal - Club Car Turf 252 2007 Maintenance And Service Manual

S10 FE 350 FUEL SYSTEM
2. Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles, Section
1, Page 1-3.
3. Remove the air intake box from the vehicle by removing intake hose (16) and three screws (23) and washers
(22) that mount the intake box to the vehicle (Figure 17-12, Page 17-15).

AIR BOX INSTALLATION

NOTE: The intake duct must be in place before the air box can be installed.
1. Check to be sure the intake seal (14) is seated correctly (Figure 17-12, Page 17-15). The seal fits tightly onto the
bottom side of the air box. If seal is not in place, moisture will enter the air intake system.
2. Place the air box assembly into vehicle and install three flat washers (22) and screws (23) from underside of air
box mounting plate into air box (Figure 17-12, Page 17-15). Tighten to 33 in-lb (3.7 N·m).
3. Place hose onto air box and secure with wire clamp.
4. Attach the choke cable to the air box top. See Choke Cable Installation on page 17-12.
5. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-3.
6. Test choke for proper operation.

INTAKE DUCT REMOVAL

1. Remove the front body. See Front Body Removal, Section 4, Page 4-3.
2. Remove the front left wheel. See Wheel Removal, Section 8, Page 8-1.
3. Remove the steering joint assembly (Figure 17-11, Page 17-13).
TYPICAL
3 PLACES
544
Figure 17-11 Compound Steering Joint
4. Drill out the pop rivet (31) securing the bottom of the air duct shield (30) to the floorboard (Figure 17-12, Page
17-15).
5. Separate the double-sided tape that secures the top of the air duct shield to the frame and remove air duct
shield from vehicle.
6. Drill out the two pop rivets (25) securing the intake duct to the floorboard.
7. Remove three screws (23) and flat washers (22) from the bottom of the air box assembly.
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
1
Choke and Air Intake System
17
Page 17-13