Summary of Contents for Club Car Turf 1/Carryall 1
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2008 Turf/Carryall Vehicle Owner’s Manual Electric and Gasoline Turf 1/Carryall 1, Turf 2/ Carryall 2, Carryall 2 Plus and Turf 6/Carryall 6...
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Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
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For the name and address of the authorized Club Car dealer or distributor nearest you, logon to our web site at www.clubcar.com or call 1-800-ClubCar (258-2227). If you would prefer to write to us, direct your letter to: Club Car, Attention: Marketing Services, P.O.
Subsequent Owner Registration .......................... 63 Vehicle Specifications – Electric Vehicles ......................64 Vehicle Specifications – Gasoline Vehicles ......................66 CLUB CAR® LIMITED TWO YEAR WARRANTY FOR 2008 TRANSPORTATION AND UTILITY VEHICLES ... 69 2008 Turf/Carryall Vehicle Owner’s Manual Page 3...
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CLUB CAR® LIMITED FOUR YEAR WARRANTY FOR 2008 UTILITY T-105 6-VOLT BATTERIES ......71 CLUB CAR® LIMITED FOUR YEAR WARRANTY FOR 2008 UTILITY T-145 6-VOLT BATTERIES ......73 CLUB CAR® LIMITED FOUR YEAR WARRANTY FOR 2008 UTILITY T-890 8-VOLT BATTERIES ......75 CLUB CAR®...
Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information. For detailed information on specific features, read the appropriate section in this manual. 2008 Turf/Carryall Vehicle Owner’s Manual Page 5...
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Safety Decal and Feature Identification ELECTRIC TURF 1/CARRYALL 1 Decal, Bed Loading Warning (on cargo bed or seat 101553901 103205401 Decal, Rollover Warning (on instrument panel) back) Decal, Crush Area Warning (behind seat, near 101609401 Serial Number cargo bed) 101825101...
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Safety Decal and Feature Identification ELECTRIC TURF 1/CARRYALL 1 Decal, Battery Danger (on battery caps or on body Decal, Bed Latch Warning (on vehicle body, below 1013677 102459301 under seat) bed latch) Decal, Tow Switch Warning (on Tow/Run switch 101908601...
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Safety Decal and Feature Identification ELECTRIC TURF 2/CARRYALL 2 Decal, Bed Loading Warning (on cargo bed or seat 101553901 103205401 Decal, Rollover Warning (on instrument panel) back) Decal, Crush Area Warning (behind seat, near 101609401 Serial Number cargo bed) 101825101 Decal, On/Off Key Switch (above key switch) Accelerator Pedal Decal, Vehicle Loading Instructions (below...
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Safety Decal and Feature Identification ELECTRIC TURF 2/CARRYALL 2 Decal, Trailer Hitch Tongue Weight Notice (on Decal, Tow/Run Switch Warning (on Tow/Run 1011553 102845101 trailer/receiver hitch) switch plate, under seat) Decal, Battery Danger (on battery caps or on body Decal, 4 Gauge Wire Warning (on frame in battery 1013677 102967601 under seat)
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Safety Decal and Feature Identification ELECTRIC CARRYALL 6 WARNING CCI 101609401 WARNING Decal, Battery Danger (on battery caps or on body 1013677 103205401 Decal, Rollover Warning (on instrument panel) under seat) Decal, Bed Loading Warning (on cargo bed or seat 101553901 Serial Number back)
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Safety Decal and Feature Identification ELECTRIC CARRYALL 6 Decal, Bed Hold Down Bolts Warning (on vehicle Decal, 4 Gauge Wire Warning (on frame in battery 101707801 102967601 body) compartment) 101825101 Decal, On/Off Key Switch (above key switch) 103210301 Decal, Forward/Reverse (on instrument panel) Decal, Ground Notice (on component mounting 101964601 Bed Hold-Down Bolts...
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Safety Decal and Feature Identification GASOLINE TURF 1 AND 2, CARRYALL 1 AND 2 Decal, Bed Loading Warning (on cargo bed or seat 101553901 103205401 Decal, Rollover Warning (on instrument panel) back) Decal, Crush Area Warning (behind seat, near 101609401 Serial Number cargo bed) 101825101...
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Safety Decal and Feature Identification GASOLINE TURF 1 AND 2, CARRYALL 1 AND 2 Decal, Trailer Hitch Tongue Weight Notice (on Decal, Bed Latch Warning (on vehicle body, below 1011553 102459301 trailer/receiver hitch) bed latch) Decal, Gasoline Fuel Warning (at fuel fill or on Decal, Maintenance/Operate Warning (on 101547601 103205501...
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Safety Decal and Feature Identification GASOLINE CARRYALL 2 PLUS WARNING Crush area. Can cause severe injury. Stay clear when closing bed. CCI 102459301 Decal, Bed Loading Warning (on cargo bed or seat 101553901 103205401 Decal, Rollover Warning (on instrument panel) back) Decal, Crush Area Warning (behind seat, near 101609401...
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Safety Decal and Feature Identification GASOLINE CARRYALL 2 PLUS Decal, Trailer Hitch Tongue Weight Notice (on Decal, Maintenance/Operate Warning (on 1011553 103205501 trailer/receiver hitch) Maintenance/Operate switch plate, under seat) Decal, Gasoline Fuel Warning (at fuel fill or on 101547601 Bed Latch frame, near fuel tank) Decal, Frame Ground/Governor Warning (on 101915201...
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Safety Decal and Feature Identification GASOLINE TURF 6/CARRYALL 6 Decal, Gasoline Fuel Warning (at fuel fill or on 101547601 103205401 Decal, Rollover Warning (on instrument panel) frame, near fuel tank) Decal, Bed Loading Warning (on cargo bed or seat 101553901 Serial Number back) Decal, Crush Area Warning (behind seat, near...
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Safety Decal and Feature Identification GASOLINE TURF 6/CARRYALL 6 Decal, Maintenance/Operate Warning (on 101693201 Decal, Operating Instructions (on steering wheel) 103205501 Maintenance/Operate switch plate, under seat) Decal, Bed Hold Down Bolts Warning (on vehicle 101707801 103210201 Decal, Forward/Reverse (on instrument panel) body) 101825101 Decal, On/Off Key Switch (above key switch)
Practice Safety PRACTICE SAFETY Figure 1 Practice Safety Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to us. That is why before operating the vehicle, we urge you to review the information in this manual.
• The vehicle will not provide protection from lightning, flying objects, or other storm-related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.
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General Warnings WARNING • Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and CAUTION statements in this manual as well as those on the vehicle and battery charger. • Do not leave children unattended on vehicle. •...
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General Warnings (Viewed from driver side of vehicle) (Viewed from passenger side of vehicle) 1. Place TOW/RUN Switch in TOW before disconnecting or connecting battery cables. 1. Remove negative battery cable. 2. Remove negative battery cable. 2. Remove positive battery cable. 3.
General Information (–) (–) (Viewed from driver side of vehicle) 1. Place TOW/RUN Switch in TOW before disconnecting or connecting (Viewed from driver side of vehicle) battery cables. 1. Place TOW/RUN Switch in TOW before disconnecting or connecting 2. Remove negative battery cable. battery cables.
Controls and Indicators Club Car SERIAL NUMBER AQ0601-123456 P O BOX 204658 AUGUST A GA 30917 Figure 6 Serial Number Decal CONTROLS AND INDICATORS See General Warnings on page 19. WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures.
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F (FORWARD), N (NEUTRAL), and R (REVERSE). Push the handle up to operate the vehicle in the forward direction, or pull the handle down to operate the vehicle in reverse. Club Car vehicles operate at reduced speed in reverse. The reverse buzzer will sound as a warning when the Forward/Reverse handle is in the REVERSE position.
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Controls and Indicators Figure 8 Instrument Panel – Electric Vehicles HEADLIGHT CONTROL Vehicles with Headlights The headlight switch (3) is located on the instrument panel to the right of the steering column (Figure 7 or Figure 8). Press the side of the switch with the headlight symbol to turn the headlights on and press the other side to turn the headlights off.
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30 minutes. However, the vehicle should be charged at the first opportunity. If the warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Club Car distributor/dealer check the vehicle for a possible battery or electrical system problem.
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Controls and Indicators recharging, there may be a problem with the battery charger or with one of the batteries. In either case the vehicle should be checked by a Club Car dealer or a trained technician. ACCELERATOR PEDAL The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 9). The operation of the accelerator pedal differs from that of an automobile: •...
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Controls and Indicators Figure 9 Accelerator and Brake Pedals BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 9). To slow or stop the vehicle, press the brake pedal with your right foot (Figure 10). PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal.
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Controls and Indicators Figure 10 Brake Pedal Figure 11 Park Brake TOW/RUN SWITCH Electric Vehicles Only WARNING • Place Tow/Run switch in the TOW position before disconnecting or connecting the batteries. Failure to heed this warning could result in a battery explosion or severe personal injury. •...
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In the event of a tripped circuit breaker, bring the vehicle to a complete stop, remove seat, and push the breaker to reset. If the circuit breaker trips again when vehicle operation is resumed, contact a local Club Car distributor/dealer. NEUTRAL LOCKOUT...
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Controls and Indicators For the convenience of the trained technician, there is a neutral lockout switch located on the seat support panel under the seat (Figure 14). The neutral lockout switch has two positions, MAINTENANCE and OPERATE, which are clearly marked. •...
Use the following checklist, in conjunction with the Pre-Operation and Daily Safety Checklist, as a guide to inspect the vehicle and check daily for proper operation. Any problems should be corrected by a Club Car distributor/dealer or a trained technician.
Club Car vehicles operate at reduced speed in reverse. When the pedal is released, it should return to the original position and the motor should rotate freely or go into motor braking mode. See Pedal Up Motor Braking below.
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Driving Instructions WARNING • No more than two people should be on the vehicle at one time. • Do not allow riders in the cargo bed. • The vehicle is not specially equipped for handicapped persons: – Be sure all persons can properly operate the vehicle prior to allowing them to drive the vehicle. –...
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Driving Instructions Electric and pedal-start gasoline vehicles: 5.1. Turn the key to the ON position. 5.2. Select direction by placing the Forward/Reverse handle or switch in the desired position (F = forward or R = reverse). A buzzer will sound as a warning when the Forward/Reverse handle or switch is in the REVERSE position.
Bed Latch CAUTION • When stopped on a hill, use the brake pedal to hold your position. Do not use the accelerator pedal to hold position. To stop vehicle, release the accelerator pedal and press the brake pedal until vehicle comes to a complete stop. PARKING AND LEAVING THE VEHICLE After coming to a complete stop, firmly press the park brake pedal until it locks.
Prop Rod PROP ROD See General Warnings on page 19. The Turf 2, Carryall 2, and Carryall 2 Plus are equipped with an automatically engaging prop rod and prop rod track on the driver side of the rear body (Figure 18). When pulling the bed latch handle and lifting the bed, the prop rod will come to rest in one of the notches in the prop rod track.
When loading the vehicle, center and secure cargo as far forward as possible in the cargo bed. Do not overload the vehicle. See the following chart for vehicle capacities. Turf 2/Carryall 2/ Carryall Turf 1/Carryall 1 Turf 6/Carryall 6 2 Plus Maximum payload capacity 300 lb.
• Reduce normal driving speed when transporting a Club Car vehicle on a trailer. • Do not tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer.
Storage – Electric Vehicles STORAGE – ELECTRIC VEHICLES See General Warnings on page 19. WARNING • Turn the key switch to the OFF position, remove the key, and leave the Forward/Reverse handle or switch in the NEUTRAL position during storage. This is to prevent unintentionally starting the vehicle or a fire hazard.
Storage – Gasoline Vehicles STORAGE – GASOLINE VEHICLES See General Warnings on page 19. DANGER • Do not attempt to drain fuel when the engine is hot or while it is running. • Be sure to clean up any spilled gasoline before operating the vehicle. •...
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Storage – Gasoline Vehicles 1. Fuel Shut-off Valve 2. Closed (OFF) 3. Open (ON) NOTE: When 1. Fuel Shut-off Valve 2. Closed (OFF) 3. Open (ON) NOTE: When selecting valve position, ensure that it is fully opened or fully closed. selecting valve position, ensure that it is fully opened or fully closed.
Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service. WARNING •...
Periodic Service Schedules WARNING • To avoid unintentionally starting the vehicle, before servicing always disconnect the battery, negative (–) cable first (Figure 2, Page 21) and disconnect the spark plug wire from the spark plug. • Frame ground – Do not allow tools or other metal objects to contact frame when disconnecting batteries or other electrical wiring.
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Periodic Service Schedules PERIODIC SERVICE SCHEDULE – ELECTRIC VEHICLES REGULAR INTERVAL SERVICE See Pre-Operation and Daily Safety Pre-Operation and Daily Safety Checklist Checklist on page 32. Daily service by owner Performance Inspection See Performance Inspection on page 32. Batteries Charge batteries (after each daily use only). Check electrolyte level.
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Periodic Service Schedules PERIODIC SERVICE SCHEDULE – GASOLINE VEHICLES REGULAR INTERVAL SERVICE See Pre-Operation and Daily Safety Pre-Operation and Daily Safety Checklist Checklist on page 32. Daily service by owner Performance Inspection See Performance Inspection on page 32. Check engine oil level; change if necessary. See Periodic Lubrication Schedules on page 47.
Periodic Lubrication Schedules PERIODIC SERVICE SCHEDULE – GASOLINE VEHICLES REGULAR INTERVAL SERVICE Check for leaks around gaskets, fill plugs, etc. Engine Inspect, clean and gap spark plug; replace if necessary. Annual service by trained technician only Check air filter element; clean or replace if (or every 100 hours of operation, whichever necessary.
VEHICLE CONTROLLER – ELECTRIC VEHICLES The Club Car electric vehicle is equipped with a solid state speed controller. In order to properly service and maintain the solid state controller vehicle, it is necessary to understand the electrical circuitry and the functions of all components in the system.
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Batteries – Electric Vehicles BATTERY CARE To keep batteries in good working condition, follow this maintenance program on a regular basis. Proper battery maintenance is critical not only for good performance, but also for safe operation. See following WARNING. WARNING •...
WARNING • Only trained technicians should repair or service the charger. Contact a Club Car distributor/dealer. • Each charger should have its own dedicated 15 or 20 ampere separately protected (circuit breaker or fuse) single phase branch circuit, in accordance with all applicable electrical codes for the location.
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Battery Charger – Electric Vehicle WARNING • When using a stationary charger, do not pull on the DC cord (Figure 25, Page 54). Do not twist, rock, or bend the plug. To disconnect the plug from the receptacle, grasp the plug, not the cord, and slowly pull it straight out of the receptacle (Figure 24, Page 54).
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The control circuit lockout remains activated until the charger plug is disconnected from the vehicle. PowerDrive and IQ Plus battery chargers are not interchangeable, nor can they be used with other Club Car models or vehicles made by other manufacturers. Charger compatibility for each vehicle is as follows: •...
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Batteries should be put on charge even if they have been used for only a short time, i.e., 10 minutes. The charger is automatic and will turn off when batteries are fully charged. If the charger does not seem to be operating properly, or if the batteries seem weak, contact a local Club Car distributor/dealer. PLUG AND RECEPTACLE Turf 1, Turf 2, Carryall 1, and Carryall 2 Vehicles The charger cord, plug, and receptacle are wear items and should be inspected daily.
WARNING • Do not jump-start a dead battery using another battery and jumper cables. The battery in a Club Car gasoline vehicle is a 12-volt, low-maintenance battery that requires infrequent watering (Figure 27). 1. Level Indicator 2. Cap 3. Plates Electrolyte level at least 1/2 inch (13 MM) above plates or to level indicator.
Engine Oil – Gasoline Vehicle Any corrosion around the positive (+) or negative (–) terminals should be washed off with a solution of baking soda and water (1 cup (237 mL) per gallon (3.8 L) of water). Rinse solution off the battery. Do not allow this solution to get into the battery.
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Engine Oil – Gasoline Vehicle 1. Full level 2. Safe level 3. Low level Figure 29 Engine Oil Level Check ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 100 hours of operation. After that, they should be changed every 200 hours of operation or annually, whichever comes first.
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Engine Oil – Gasoline Vehicle 1. Drain pan 2. Drain plug 3. Oil filter Figure 30 Engine Oil Drain Plug and Pan Use a 14 mm socket or wrench to remove the drain plug, turning it counterclockwise, and allow the engine oil to drain into the pan.
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NOTE: Use only Club Car oil filters (CCI P/N 1016467) designed for this engine. 12. Tighten the oil filter by hand until tight. Do not use a band wrench or channel lock plier to tighten.
Fueling Instructions – Gasoline Vehicle 15. With the Forward/Reverse handle in the NEUTRAL position, start and run the engine for a few minutes. Observe both the drain plug and the oil filter from under the vehicle and watch for oil leaks. If leaks appear, begin with step 1 and repeat the appropriate step for either or both items to correct the problem.
(No. 00) steel wool. Club Car does not recommend any type of pressure washer or steam cleaning. Such a process will expose electrical components to moisture. Moisture entering electrical components can result in water damage and subsequent component failure.
SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O.
Vehicle Specifications – Electric Vehicles VEHICLE SPECIFICATIONS – ELECTRIC VEHICLES TURF 1 TURF 2 CARRYALL 6 CARRYALL 1 CARRYALL 2 SPECIFICATIONS IQ PLUS IQ SYSTEM IQ PLUS POWER SOURCE Drive motor: Direct drive, 48 volts DC, shunt wound, 3.1 hp •...
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Vehicle Specifications – Electric Vehicles TURF 1 TURF 2 CARRYALL 6 CARRYALL 1 CARRYALL 2 SPECIFICATIONS IQ PLUS IQ SYSTEM IQ PLUS 34.5 in. 34.5 in. 34.5 in. Front wheel tread (88 cm) (88 cm) (88 cm) 38.5 in. 38.5 in. 38.5 in.
Portable Refreshment Center, and all other original equipment options and accessories supplied by CLUB CAR are warranted with respect to parts and labor against defects in material and workmanship for a period of one year or 1000 hours of operation, whichever first occurs, from the date of purchase.
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If CLUB CAR elects to repair the vehicle, it may provide factory-reconditioned parts or components. All parts and components replaced under warranty shall become the property of CLUB CAR. HOW TO MAKE A WARRANTY CLAIM: To make a warranty claim under this limited warranty, you must present the vehicle or defective component to an authorized CLUB CAR dealer or send the defective component, freight prepaid, to WARRANTY SERVICES, CLUB CAR, INC., 4125 Washington Road, Evans, Georgia 30809, U.S.A., 706-863-3000.
A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner’s manual, the electric vehicle owner’s manual, the...
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Therefore, the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from states to states. For further information contact WARRANTY SERVICES, CLUB CAR, INC., P.O. Box 204658, Augusta, Georgia, 30917- 4658, U.S.A., 706-863-3000.
A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner’s manual, the electric vehicle owner’s manual, the...
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Therefore, the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from states to states. For further information contact WARRANTY SERVICES, CLUB CAR, INC., P.O. Box 204658, Augusta, Georgia, 30917- 4658, U.S.A., 706-863-3000.
A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner’s manual, the electric vehicle owner’s manual, the...
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Therefore, the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from states to states. For further information contact WARRANTY SERVICES, CLUB CAR, INC., P.O. Box 204658, Augusta, Georgia, 30917- 4658, U.S.A., 706-863-3000.
Vehicles charged by systems other than the CLUB CAR PowerDrive Charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that the Computer or Controller is suitable for use in any application other than its PowerDrive System 48, PowerDrive Plus, and IQ System products.
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Therefore, the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. For further information contact WARRANTY SERVICES, CLUB CAR, INC., P.O. Box 204658, Augusta, Georgia, 30917- 4658, U.S.A., 706-863-3000.
CLUB CAR recommends that you retain all receipts covering maintenance on your vehicle engine, but CLUB CAR cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
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CLUB CAR will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part. *CLUB CAR, its authorized dealers, or a service agency approved by CLUB CAR.
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5. NO CONSEQUENTIAL DAMAGES: In no event shall Club Car be liable for any incidental or consequential damages including, but not limited to, loss related to property other than the vehicle, loss of use, loss of time, inconvenience, or any other economic loss. This warranty is applicable only where the California or U.S.
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