Inspection Of Drive Clutch Parts - Club Car Turf 252 2007 Maintenance And Service Manual

TORQUE CONVERTER: GASOLINE VEHICLES
6. Remove the retaining ring (3) from the shaft of the fixed face assembly (7) and slide the moveable face (14) off
the shaft (Figure 21-5, Page 21-6). See following NOTE.
NOTE: If the moveable face is removed from the hub of the fixed face, the spiral back-up rings (12) must be replaced
with new ones (Figure 21-5, Page 21-6).
7. Remove the spacer (16), and spring (4) and retainer (5). The spring retainer can be removed from the spring
if necessary (Figure 21-5, Page 21-6).
8. If necessary, remove idler bearing (2). Use a press (1) and bearing puller (3) to remove the bearing from the
fixed face assembly (4)(Figure 21-11, Page 21-9). See following NOTE.
NOTE: Do not remove the idler bearing unless it needs to be replaced. If idler bearing is removed, replace it with a
new bearing.
9. Use a scribe or small pick to remove the spiral backup rings (12) from each end of the bore in the fixed face
assembly (Figure 21-5, Page 21-6). See also Figure 21-12, Page 21-9. Discard the rings.
604
Figure 21-11 Remove Idler Bearing

INSPECTION OF DRIVE CLUTCH PARTS

1. Inspect the idler bearing (6) for smooth rotation or seal damage (Figure 21-5, Page 21-6). See following NOTE.
NOTE: It is normal for a small amount of grease to be present at the edge of seal.
2. Inspect the bore of the moveable face assembly (14) for scarring or wear. The moveable face assembly must be
replaced if the bore is worn to a diameter of 0.883 inch (22.4 mm) or larger (Figure 21-5, Page 21-6).
3. Inspect the steel shaft (7) on the fixed face assembly. There should be no measurable wear anywhere on the
shaft. Replace the shaft if it is worn, scratched, or damaged.
4. Inspect the thrust washer (11) for wear. If it is worn more than 0.030 inch (0.76 mm), turn it over or replace
it with a new one.
5. Inspect the primary weights (2) and the hub casting for wear. If the primary weights show signs they are touching
the casting, the tips of the weights have worn beyond specification and they must be replaced.
6. Inspect the pins on the primary weights (2). There should be no measurable wear. Replace them if they are
worn, scratched, or damaged.
7. Inspect the drive belt pulley sheaves for excessive wear or damage. If the sheaves are excessively worn or
damaged, replace the entire fixed face drive assembly.
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
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Figure 21-12 Spiral Back-up Rings
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Drive Clutch
Page 21-9