Fuel Tank Installation - Club Car Turf 252 2007 Maintenance And Service Manual

17
Fuel Tank

FUEL TANK INSTALLATION

1. With the retaining strap correctly positioned, install the fuel tank in the vehicle. Insert the filler neck into the
polyurethane filler bezel.
2. Secure the tank with the retaining strap (13) (Figure 17-13, Page 17-18).
2.1. Position the strap in the indention on the tank.
2.2. Install the screw (12) into the speed nut (11). Tighten screws and nuts to 25 in-lb (2.8 N·m).
3. Install seat back support if removed.
4. Connect the vent tube (6) to the fuel tank vent (Figure 17-13, Page 17-18).
5. Connect the fuel line (1) to the fuel tank shut-off valve (15). Use a new clamp (Figure 17-13, Page 17-18).
6. Connect the black wire from the fuel gauge to one of the fuel level sending unit screws. Connect the orange wire
to the center stud and install the flat washer, lock washer, and nut. Tighten to 18 in-lb (2.0 N·m).
7. Slide the rubber boot over the stud (Figure 17-16, Page 17-23).
8. Add fuel to the tank.
9. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-3.
10. Check to be sure the fuel shut-off valve on top of the fuel tank is in the open (ON) position (Figure 17-18,
Page 17-26 or Figure 17-19, Page 17-26).
11. XRT 900: Place the Forward/Reverse handle in the NEUTRAL position and chock the wheels. See following
DANGER.
12. Turf/Carryall 252: Place the Forward/Reverse handle in the NEUTRAL position, chock the wheels, and the
neutral lockout switch in the MAINTENANCE position. See following DANGER.
13. Turn the key switch to the START position and start the engine. See following DANGER.
DANGER
• Do not operate gasoline vehicle in an enclosed area without proper ventilation. The engine produces
carbon monoxide, which is an odorless, deadly poison.
• After installing the fuel tank and adding fuel, carefully check all fuel lines and connections for leaks.
Repair any fuel leaks before operating the vehicle.
14. Allow the engine to run for a few minutes to ensure that the fuel lines are full of fuel.
15. Inspect each fuel line for leaks.
15.1.Check all of the fuel line clamps at the carburetor, fuel filters, fuel pump, and fuel tank for leaks.
15.2.Inspect each fuel line to ensure that the lines are not cracked, cut, or worn.
Page 17-24 2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
S10 FE 350 FUEL SYSTEM