Brake Pedal Installation; Park Brake Removal - Club Car Turf 252 2007 Maintenance And Service Manual

ACCELERATOR AND BRAKE PEDAL GROUP

BRAKE PEDAL INSTALLATION

1. From the top side of the floorboard, insert the brake pedal assembly (10) (Figure 5-1, Page 5-2) through the
opening in the floor as shown (Figure 5-2, Page 5-3) and install the brake pedal stop bumper (24) (Figure 5-1,
Page 5-2) on the brake pedal assembly, but do not tighten the jam nut (25) at this time.
2. Secure the equalizer rod(s) (14 and 36) to the brake pedal assembly (10) with clevis pin(s) (16) and bow-tie pin(s)
(15) as shown (Figure 5-1, Page 5-2). Tighten to 17 in-lb (1.9 N·m). See following NOTE.
NOTE: For 77.5 in. (196.9 cm) and 78.5 in. (199.4 cm) wheelbase vehicles with four-wheel brakes, there are two
equalizer rods. The long rod (21-1/4 inches (54 cm)) is secured to the left (driver-side) channel, and the short
rod (9-1/4 inches (23.5 cm)) is secured to the right (passenger-side) channel on the brake pedal weldment.
3. Position and attach brake pedal assembly, mounting blocks (26), and washers (27) to vehicle frame as shown.
Tighten the bolts (28) and nuts to 95 in-lb (10.7 N·m) (Figure 5-1, Page 5-2).
4. Adjust the pedal group. Refer to the appropriate adjustment procedure:
– For gasoline vehicles, see Pedal Group Adjustment – Gasoline Vehicles on page 5-10.
– For electric vehicles, see Pedal Group Adjustment – Electric Vehicles on page 5-15.
Figure 5-2 Brake Pedal Weldment Through Floor

PARK BRAKE REMOVAL

1. Disconnect the battery cables and either discharge the controller or disconnect the spark plug wire(s). See
Disconnecting the Batteries – Electric Vehicles, Section 1, Page 1-4. See Disconnecting the Battery –
Gasoline Vehicles, Section 1, Page 1-3.
2. Place chocks under the rear wheels and lift the front end of the vehicle with a chain hoist or floor jack. Place
jack stands under the front cross tube of the vehicle frame and lower the vehicle onto the jack stands. See
following WARNING.
WARNING
• Lift only one end of the vehicle at a time. Use a suitable lifting device (chain hoist or hydraulic floor
jack) with 1000 lb. (454 kg) minimum lifting capacity. Do not use lifting device to hold vehicle in raised
position. Use approved jack stands of proper weight capacity to support the vehicle and chock
the wheels that remain on the floor. When not performing a test or service procedure that requires
movement of the wheels, lock the brakes.
3. Remove the park brake assembly.
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
Brake Pedal and Park Brake
Figure 5-3 Park Brake Assembly
5
Page 5-3