Accelerator Pedal - Electric Vehicles; Accelerator Pedal Removal - Electric Vehicles - Club Car Turf 252 2007 Maintenance And Service Manual

ACCELERATOR AND BRAKE PEDAL GROUP
7. Install the ball stud (8) through the pivot rod. Install the spring retainer (11) onto the ball stud. Secure these parts
with the nut (10) (Figure 5-5, Page 5-6). Tighten the nut to 50 in-lb (5.7 N·m).
8. Press the brake pedal slightly, and with the park brake ratchet oriented so that the tip of the ratchet is pointed
toward the rear of vehicle, slide the ratchet onto the pivot rod (do not slide the ratchet onto the pivot rod splines).
Release the brake pedal and allow the ratchet to rotate until its tip is pointed downward (Figure 5-6, Page
5-7). The ratchet should now rotate freely on the rod.
Figure 5-6 Ratchet Installation
9. Rotate the ratchet clockwise until it touches the park brake pawl, then slide the ratchet onto the splines of the
pivot rod (it may be necessary to push the pivot rod toward the driver side of the vehicle to make the splines
accessible). The ratchet may have to be rotated counterclockwise slightly to align the splines.
10. Move the pivot rod back toward the driver side of the vehicle and line up the match marks on the pivot rod and
ratchet. Rotate the pivot rod back and forth slightly to align the splines and slide the ratchet onto the splines.
11. Install the nylon lock nut (26) on the pivot rod and tighten the nut to 18 ft-lb (24 N·m) (Figure 5-5, Page 5-6).
12. Install the accelerator rod assembly (17, 25, and 24) (Figure 5-5, Page 5-6).
13. Adjust the pedal group. See Pedal Group Adjustment – Gasoline Vehicles on page 5-10.
ACCELERATOR PEDAL – ELECTRIC VEHICLES
See General Warning on page 1-1.
ACCELERATOR PEDAL REMOVAL – ELECTRIC VEHICLES
1. Disconnect the batteries and discharge the controller. See Disconnecting the Batteries – Electric Vehicles,
Section 1, Page 1-4.
2. Place chocks under the rear wheels and lift the front end of the vehicle with a chain hoist or floor jack. Place
jack stands under the front cross tube of the vehicle frame and lower the vehicle onto the jack stands. See
following WARNING.
WARNING
• Lift only one end of the vehicle at a time. Use a suitable lifting device (chain hoist or hydraulic floor
jack) with 1000 lb. (454 kg) minimum lifting capacity. Do not use lifting device to hold vehicle in raised
position. Use approved jack stands of proper weight capacity to support the vehicle and chock
the wheels that remain on the floor. When not performing a test or service procedure that requires
movement of the wheels, lock the brakes.
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
Accelerator Pedal – Electric Vehicles
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