Brush Spring Inspection And Replacement; Starter/Generator Assembly - Club Car Turf 252 2007 Maintenance And Service Manual

ELECTRICAL COMPONENTS: KEY-START WITH
NEUTRAL REV GAS VEHICLE
2. Check the wear line on the side of the brush. If the end of the brush is within 1/16-inch (1.6 mm) of the wear line,
replace all four brushes (Figure 13-4, Page 13-3).
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1. Starter/Generator 2. Brush 3. Brush Holder 4. Wear Line
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Figure 13-4 Inspect Brushes

BRUSH SPRING INSPECTION AND REPLACEMENT

1. Visually inspect springs. Replace all four springs if any spring is discolored from heat (straw or bluish in color).
2. Install the four brushes (27) into their holders and insert the four brush springs (28) (Figure 13-3, Page 13-2).
Using a spring scale, test brush spring tension. If any spring has a tension less than 24 ounces (6.67 N), replace
all four springs (Figure 13-5, Page 13-3). See following CAUTION.
CAUTION
• When checking brush spring tension, do not push springs beyond the point they would normally be if
there were new brushes installed. Exerting excessive force or pushing brush springs beyond their
normal maximum extension point will damage springs.
490

STARTER/GENERATOR ASSEMBLY

1. Connect the brush wires to the holders using four lockwashers (26) and four screws (25). Make sure the
crossover leads are also connected. Tighten the screws to 31 in-lb (3.5 N·m) (Figure 13-3, Page 13-2).
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
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Figure 13-5 Brush Spring Tension Test
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Starter/Generator
Page 13-3