Light Switch; Light Switch Removal; Light Switch Installation; Battery - Club Car Turf 252 2007 Maintenance And Service Manual

ELECTRICAL COMPONENTS: KEY-START WITH
NEUTRAL REV GAS VEHICLE

LIGHT SWITCH

See General Warning on page 1-1.
TESTING THE LIGHT SWITCH
See Test Procedure 27 – Light Switch on page 11-36.

LIGHT SWITCH REMOVAL

1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in the NEUTRAL position.
Chock the wheels.
2. Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles, Section
1, Page 1-3.
3. Loosen the set screw (5) locking the light switch knob (1) to the shaft (Figure 13-32, Page 13-33).
4. Remove the instrument panel. See Key Switch Removal on page 13-17.
5. Disconnect the wires from the light switch (3).
6. Remove the outer nut (2) from the light switch and remove.

LIGHT SWITCH INSTALLATION

1. Connect the wires to the light switch (3). See Wiring Diagrams on page 11-7.
2. Thread the check nut (4) onto the switch until an equal number of threads show on both sides. Install to
the instrument panel with nut (2) on the outside of the dash and tighten the nut to 14 in-lb (1.6 N·m) (Figure
13-32, Page 13-33).
3. Push the light switch shaft in. Screw the knob (2) onto the end of the shaft until the knob touches the outer nut.
Then turn the knob in the opposite direction until the headlight beams on the knob are horizontal to the ground.
Tighten the set screw (5) to lock the knob to the shaft.
4. Install the instrument panel in reverse order of removal. See Key Switch Removal on page 13-17.
5. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-3.

BATTERY

See General Warning on page 1-1.
DANGER
• Due to the danger of an exploding battery, wear a full face shield and rubber gloves when working
on or near batteries.
• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service
area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and
rubber gloves when working on or near batteries.
DANGER CONTINUED ON NEXT PAGE
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
13
Light Switch
Page 13-35