Drive Clutch Assembly - Club Car Turf 252 2007 Maintenance And Service Manual

21
Drive Clutch

DRIVE CLUTCH ASSEMBLY

1. Press idler bearing (6) onto the shaft of the fixed face assembly (7). Press on the inner race of the bearing only.
Make sure that the cup side of bearing is facing away from the fixed face (Figure 21-5, Page 21-6).
2. Using needle nose pliers, install the spring retainer (5) onto the spring (4).
3. Install the spring (4) and retainer (5) into the cup of the idler bearing (6).
4. Install the spacer (13) onto the shaft of the fixed face.
5. Install a new spiral backup ring (12) in each end of the bore of the moveable face assembly (14).
6. Install the moveable face assembly (14) onto the shaft of the fixed face assembly (7).
CAUTION
• To avoid damaging the spiral back-up rings, be very careful when installing the moveable face.
6.1. Rotate the moveable face assembly clockwise while installing it onto the shaft.
6.2. Install the retaining ring (3) (Figure 21-5, Page 21-6).
7. Install the primary weights (3) on the mounting pins (4) (Figure 21-10, Page 21-8).
8. Install a wave washer (1) on each mounting pin (4). Make sure that the concave side of the washer faces the side
of the primary weight (3) with the small guide pin protruding from it (Figure 21-10, Page 21-8).
9. Install the secondary weights (2) onto the mounting pins (4) with the weight pins on the secondary weights
pointing away from the primary weights (3). The wave washers should be between the primary and secondary
weights (Figure 21-10, Page 21-8).
10. Install white plastic flat washers on each end of the mounting pin and push them against the outside surfaces of
the weights. Center the weights and washers on the mounting pin (Figure 21-13, Page 21-10).
11. Install the weight assemblies into the slots (4) in the hub casting (Figure 21-9, Page 21-8). Make sure the
mounting pin protrudes an equal amount on each side of the weights when the assemblies are in position
(Figure 21-13, Page 21-10).
606
Figure 21-13 Install White Washers
12. Install the 1/4-20 bolts and washers (2) and tighten them to 10 ft-lb (13 N·m) (Figure 21-5, Page 21-6). See
following NOTE.
NOTE: Make sure there is at least a (minimum) gap of 0.020 inch (0.51 mm) between each end of the mounting pin
and the mounting bolt.
13. Install three drive button take-up springs.
13.1. Install each spring on right-hand side of the three button mounting posts (when looking into the interior of
the clutch drive hub, and with the rib at a twelve o'clock position) as shown (Figure 21-14, Page 21-11).
Page 21-10 2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
TORQUE CONVERTER: GASOLINE VEHICLES