Drive Clutch Installation - Club Car Turf 252 2007 Maintenance And Service Manual

TORQUE CONVERTER: GASOLINE VEHICLES
14. Compress each take-up spring and install the drive button over the rib and take-up spring (Figure 21-8, Page
21-8).
15. Install a no. 10-24 button retaining screw with flat washer through each button and into the rib. Tighten the
screws to 34 in-lb (3.8 N·m) (Figure 21-9, Page 21-8).
16. Install the thrust washer (11) onto the moveable face assembly (Figure 21-5, Page 21-6).
17. Install the hub assembly (8) on the moveable face assembly and align the match marks made before
disassembling the clutch. Press the hub assembly on by hand.
18. Replace the three plastic plugs (22) into the hole protectors (Figure 21-5, Page 21-6).
607

DRIVE CLUTCH INSTALLATION

1. Place the drive clutch assembly on the crankshaft taper. Position the mounting washer (19) on the bolt (17) and
start the bolt into the crankshaft (Figure 21-5, Page 21-6). See following NOTE.
NOTE: The drive clutch retaining bolt has left-hand threads. The manufacturer recommends replacing the drive clutch
retaining bolt (CCI PN 103345701) when installing the drive clutch. If a new bolt is not available, clean the
threads of the original bolt and apply Loctite
2. Tighten the drive clutch retaining bolt (17) to 25 ft-lb (33.9 N·m) (Figure 21-5, Page 21-6).
3. Install the starter/generator belt and adjust belt tension as instructed. See Belt Tension Adjustment, Section
13, Page 13-12. Tighten the starter/generator mounting hardware to 23 ft-lb (31.2 N·m) and the adjusting
hardware to 13 ft-lb (17.6 N·m).
4. Install the drive belt as instructed. See Drive Belt Installation on page 21-3.
5. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-3.
6. Drive the vehicle and check for proper operation.
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
Figure 21-14 Correct Orientation of Drive Button Take-up Springs
® 242 to the threaded end prior to installation.
21
Drive Clutch
Page 21-11