Section 19 - Exhaust System: Gasoline Vehicles; Muffler; Muffler Removal; Muffler Installation - Club Car Turf 252 2007 Maintenance And Service Manual

SECTION 19 – EXHAUST SYSTEM: GASOLINE VEHICLES
DANGER
• See General Warning on page 1-1.
WARNING
• See General Warning on page 1-1.

MUFFLER

MUFFLER REMOVAL

1. Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles, Section
1, Page 1-3.
2. Remove the muffler clamp (6) from the muffler (1) and clamp bracket (2) (Figure 19-1, Page 19-2).
3. Remove the hex-head cap screw (7), lock washer (8), and flat washer (9) from mounting bracket. Retain the
governor cable bracket (13).
4. Remove the hex nuts (10) and lock washers (11) from the manifold.
5. Remove the muffler (1) from the vehicle.

MUFFLER INSTALLATION

NOTE: Any time the muffler is removed from the vehicle, install a new muffler clamp (6) (CCI P/N 1017689) and
muffler gasket (12) FE290 (CCI P/N 1015330) (Figure 19-1, Page 19-2).
1. Loosely secure muffler (1) to muffler bracket (2) with clamp (6).
2. Place a new gasket (12) on the cylinder block exhaust stud bolts.
3. Attach muffler manifold with lock washers (11) and hex nuts (10) and finger tighten.
4. Loosely secure muffler (1), mounting bracket, and governor cable bracket (13) using hex-head cap screw (7), lock
washer (8), and flat washer (9).
5. Tighten manifold hex nuts (10) to 11 ft-lb (14.9 N·m).
6. Tighten the hex cap screw (7) to 14 ft-lb (18.9 N·m).
7. Tighten the muffler clamp (6) to 40 in-lb (4.5 N·m).
NOTE: Removing and installing the governor cable bracket may change the RPM setting. See Engine RPM
Adjustment on page 17-11.
8. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-3.
9. XRT 900: Place the Forward/Reverse handle in the NEUTRAL position and chock the wheels.
10. Turf/Carryall 252: Place the Forward/Reverse handle in the NEUTRAL position, chock the wheels, and the
neutral lockout switch in the MAINTENANCE position.
11. Start the engine and check for exhaust leaks and proper engine operation. See following DANGER.
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
19
Page 19-1