Club Car IQ PLUS SYSTEM Manuals

Manuals and User Guides for Club Car IQ PLUS SYSTEM. We have 1 Club Car IQ PLUS SYSTEM manual available for free PDF download: Maintenance Service Supplement

Club Car IQ PLUS SYSTEM Maintenance Service Supplement (156 pages)

Brand: Club Car | Category: Utility Vehicle | Size: 9 MB

Table of Contents
5
Section 10 - Periodic Maintenance
9
General Warning
9
General Information
11
Periodic Service Schedule
12
Periodic Lubrication Schedule
13
Section 11 - Electrical System and Testing
15
General Information
15
Wiring Diagrams
16
Troubleshooting
22
Troubleshooting the Vehicle with the IQDM
22
Troubleshooting Guide 1
23
Troubleshooting Guide 2
26
Test Procedures
28
Index of Test Procedures
28
Communication Display Module (CDM)
59
Using the CDM to Retrieve Data from the Onboard Computer
60
CDM Troubleshooting Guide
61
Section 12 - Iq Plus System Display Module (Iqdm Series 2) Diagnostics
63
Plugging the Handset into the Vehicle
63
Introductory Display
64
Menu Navigation
64
Monitor Menu
66
Faults Menu
70
System Faults
70
Fault Recovery
71
Fault Descriptions
73
Clearing Fault History
75
Information
75
Programmer Setup
76
Program
76
Faults
76
Information
77
IQDM Series 2 Handset Troubleshooting
77
Test Procedures
78
Index of Test Procedures
78
Section 13 - Electrical Components
83
Key Switch
83
Forward/Reverse Rocker Switch
85
Tow/Run Switch
86
Circuit Breaker
87
Motor Controller Output Regulator (MCOR)
88
Reverse Buzzer
89
Speed Controller Cover
89
Solenoid
90
Onboard Computer (OBC)
92
Solid State Speed Controller
93
Charger Receptacle
95
Receptacle Fuse Link
97
Battery Warning Light
98
Section 14 - Batteries
99
General Information
99
Battery Replacement
99
Battery Care
101
Preventive Maintenance
101
Self-Discharge
101
Electrolyte Level
102
Mineral Content
103
Vibration Damage
103
Battery Charging
103
Charger Shuts off after 16 Hours
103
Deep-Discharge
104
Early Excessive Discharging
104
Incoming AC Service
104
Fleet Rotation
104
Numbering Vehicles and Chargers
104
Battery Troubleshooting Chart
105
Battery Testing
106
Battery Charger Test
106
On-Charge Voltage Test
106
Hydrometer Test
106
Discharge Test
108
Battery Troubleshooting Examples
110
Battery Storage
111
Charging a Battery Pack that Has Low Voltage
111
Section 15 - Battery Charger
113
Refer to the Appropriate Battery Charger Maintenance and Service Manual
113
Section 16 - Motor (Model Da5-4006)
115
General Information
115
External Motor Testing
115
Motor
116
Motor Removal
116
Motor Disassembly
118
Motor Component Testing and Inspection
120
Armature Inspection and Testing
120
Motor Frame and Field Windings Inspection
121
Motor Brush, Spring, and Terminal Insulator Inspection
121
Reconditioning the Motor
125
Motor Assembly
125
Motor Installation
126
Section 17 - Transaxle (Type G)
131
Lubrication
131
Axle Bearing and Shaft
131
Axle Shaft
131
Axle Bearing
134
Transaxle
135
Transaxle Removal
135
Transaxle Disassembly, Inspection, and Assembly
137
Transaxle Disassembly and Inspection
137
Transaxle Assembly
139
Transaxle Installation
140
Section 18 - Iq Plus System Display Module (Iqdm-P Series 2) Program
143
Plugging the Handset into the Vehicle
143
Program Menu
144
M1/M2 Speed
144
M1/M2 Fast Accel
145
M1/M2 Pedal up
145
M1/M2 Speed Cal
146
Code A, Code B, and Code C
147
Functions Menu
147
Get Settings from Controller
147
Write Settings to Controller
148
Reset All Settings
149
SECTION I - INDEX
154

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Club Car IQ PLUS SYSTEM Maintenance Service Supplement (156 pages)

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