Oil Level Sensor - Club Car Turf 252 2007 Maintenance And Service Manual

14

Oil Level Sensor

3. Remove the gasket (1) and protector tube (3) from the old coil. See following NOTE.
NOTE: Moisten the spark plug wire with water to make gasket removal and installation easier.
4. Remove the grommet (4) from the old spark plug wire. Clean the grommet and place it on the new spark plug
wire (5).
5. Install the protector tube onto the new wire.
6. Slide the gasket onto the end of the new spark plug wire.
7. Install the cap on the new coil spark plug wire by rotating it clockwise three or four revolutions while applying
light pressure on the cap.
8. Install the gasket (1) on the cap (2).
9. Position the ignition coil (7) onto the cast mounting bosses on the engine crankcase and tighten the two mounting
bolts (6) to finger-tight at this time.
10. Rotate the flywheel (8) until the magnet is positioned directly under the ignition coil. Use a 0.012-inch (0.304
mm) bronze feeler gauge to set the air gap between the ignition coil and the flywheel magnet. Tighten the two
mounting bolts (6) to 30 in-lb (3.4 N·m) (Figure 14-30, Page 14-27).
11. Connect the 18-gauge black wire to the spade terminal on the coil.
12. Position the fan housing close to the engine crankcase and slide the plug wire grommet into the notch on the
housing.
13. When installing fan housing, make sure the top front corner of the housing is above the upper cylinder shroud.
The front edge of the fan housing should be behind the lower cylinder shroud. Align the slots in the housing
with the flanged bolts loosened earlier.
14. Install the four remaining flange bolts that secure the fan housing to the engine crankcase. Tighten all seven
mounting bolts to 90 in-lb (10.2 N·m) (Figure 14-27, Page 14-27).
15. Install the stiffener with four hex-head bolts and lock nuts. Tighten the hardware to 23 ft-lb (30.5 N·m).
16. Install the fan shroud with four pan-head bolts (5). Tighten to 50 in-lb (5.7 N·m) (Figure 14-27, Page 14-27).
17. Secure the wire harness to the stiffener with a wire tie. Place the wire tie through the lower hole at the back of
the stiffener (Figure 14-26, Page 14-26).
CAUTION
• Make sure wire harness is routed and secured away from the muffler.
18. Install the muffler. See Muffler Installation on page 19-1.
19. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-3.
OIL LEVEL SENSOR
See General Warning on page 1-1.
TESTING THE OIL LEVEL SENSOR
See Test Procedure 22 – Oil Level Sensor on page 12-32.
Page 14-28 2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual
ELECTRICAL COMPONENTS: PEDAL-
START GAS VEHICLE