Minolta magicolor 330 Service Manual
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Minolta magicolor 330 Service Manual

Minolta magicolor 330 Service Manual

Minolta laser printer service manual
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Table of Contents

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++ Service ++ Service ++ Service ++ Service ++ Service ++ Service ++ Service ++ Servic e++ Service ++
magicolor

Service Manual

®
November 2000
1750049-001B
330

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Summary of Contents for Minolta magicolor 330

  • Page 1: Service Manual

    ++ Service ++ Service ++ Service ++ Service ++ Service ++ Service ++ Service ++ Servic e++ Service ++ magicolor Service Manual November 2000 1750049-001B ®...

  • Page 2: Copyright Notice

    Registered trademarks are registered in the United States Patent and Trademark Office; some trademarks may also be registered in other coun- tries. QMS, magicolor, and the MINOLTA-QMS logo are registered trademarks of MINOLTA-QMS, Inc. Minolta is a trademark of Minolta Co., Ltd.

  • Page 3: Canadian Notice

    Hiermit wird bescheinigt, dass der Laserdrucker, in bereinstimmung mit den Betimmunngen der Vfg 104ß 984 funkenstört ist. Der Deutschen Bundespost wurde das Inverkehrbringen dieses Gertëes angqeigt und die Berechtigung zur berprufung der Serie auf Einhaltung der Bestimmungen eingeräumt. magicolor 330 - Base Engine Service Manual...

  • Page 4: Federal Communications Commission Notice

    Printing Office, Washington D.C. 20402, Stock No. 004-000-00345-4. CLASS 1 LASER PRODUCT This Laser Printer is certified to comply with the Class 1 laser product performance standards as set by the U.S. Department of Health and Human Services. This class of laser product has an enclosed laser system that keeps all laser energy safely inside the fully assembled and closed printer.

  • Page 5: Table Of Contents

    13. Printer Specifications magicolor 330 - Base Engine Service Manual ............. 1-1 .
  • Page 6 Blank Page magicolor 330 - Base Engine Service Manual...

  • Page 7: Introduction

    Video Interface (Error Messages) MPT (Multipurpose Tray) Upper Tray OPT1 Bin OPT2 Bin OPT3 Bin magicolor 330 - Base Engine Service Manual Diagnostics and Manuals MSI (Multipurpose Sheet Inserter) Tray 1 Tray 2 Tray 3 Tray 4...

  • Page 8: Safety Information

    Power supply and electrical components Before starting any service procedure, switch off the printer power and unplug the power cord from the wall outlet. If you must service the printer with power applied, be aware of the potential for electrical shock.
  • Page 9 • Use caution when you are working around the ROS Assembly or when you are performing laser related trou- bleshooting or repair procedures. • Do not disassemble the printer in such a way that the laser beam can exit the print engine during a print cycle. Fuser Components This printer uses heat to fuse the toner image to a sheet paper.
  • Page 10 Installation Procedure (FIP) Flowchart and proceed from there. magicolor 330 - Base Engine Service Manual...

  • Page 11: Section 2. The Fip Flowchart

    How to Use the FIP Flowchart 1. If the printer exhibits an error code, use the FIP Flowchart to locate the correct FIP to resolve the prob- lem.
  • Page 12 · Action to take if the answer to the question is YES · Action to take if the answer to the question is NO magicolor 330 - Base Engine Service Manual Go to step 3 Replace the No Paper Sensor Assembly (RRP 9.18)

  • Page 13: General Notes On Using Fips

    General Notes on Using FIPs 1. FIPs assume there is no malfunction in the printer Controller (ESS). If you are unable to fix a problem using the FIPS, we recommend that you replace the printer Controller. 2. FIPs frequently use new or "known good" components as troubleshooting tools. We recommend you carry a spare Fuser Assembly, MCU PWB, Controller PWB, LVPS, and Xerographic Cartridge.

  • Page 14: Fip Flowchart

    Y e l l o w T o n e r L o w G o t o 3 . 3 6 G o t o 3 . 3 7 magicolor 330 - Base Engine Service Manual G o t o 3 . 3 8 G o t o 3 . 3 9 G o t o 3 .
  • Page 15 3.45 Call for Service Fuser Temp High ............3-50 magicolor 330 - Base Engine Service Manual...
  • Page 16 3.76 Yellow Toner Low ..............3-76 magicolor 330 - Base Engine Service Manual...
  • Page 17 6. Is the printer located in an area where the temperature and humidity are moderate and stable? 7. Is the printer located in an area that is free of dust? 8. Is the printer located in an area away from water outlets, steamers, electric heaters, volatile gases, or open flames? 9.

  • Page 18: Replace Fuser Oil Roller

    Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? Actions and Questions Go to step 2 Problem Solved Go to suspect Problem components Solved magicolor 330 - Base Engine Service Manual...

  • Page 19: Waste Toner Box Full

    And, is "not actuated" displayed when you do not block the sensor? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 20: Black Toner Empty

    Logic control on the MCU PWB detected that the ADC Sensor reads the black patch density as being below specifi- cation and that the reading is either slow to raise or does not raise after the printer attempts to increase density.

  • Page 21: Cyan Toner Empty

    Logic control on the MCU PWB detected that the ADC Sensor reads the cyan patch density as being below specifica- tion and that the reading is either slow to raise or does not raise after the printer attempts to increase density.

  • Page 22: Magenta Toner Empty

    Logic control on the MCU PWB detected that the ADC Sensor reads the magenta patch density as being below spec- ification and that the reading is either slow to raise or does not raise after the printer attempts to increase density.

  • Page 23: Yellow Toner Empty

    Logic control on the MCU PWB detected that the ADC Sensor reads the yellow patch density as being below specifi- cation and that the reading is either slow to raise or does not raise after the printer attempts to increase density.

  • Page 24: Put Paper In Opt3 Bin

    Go to step 2 into the tray. Go to step 3 Replace OPT3 Bin/Tray 4 No Paper Assembly (LCIF 6.23) Go to step 4 Problem Solved Go to suspect Problem components Solved magicolor 330 - Base Engine Service Manual Sensor...

  • Page 25: Put Paper In Mpt

    Replace the MCU PWB (RRP 9.123) Does the error message still appear? Engine diagnostics may refer to MPT sensors as MSI sensors. magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Load...

  • Page 26: Put Paper In Opt2 Bin

    Load paper Go to step 2 into the Tray. Go to step 3 Replace OPT2/ Tray Paper Assembly (LCIF 6.23) Go to step 4 Problem Solved Go to suspect Problem components Solved magicolor 330 - Base Engine Service Manual Sensor...

  • Page 27: Put Paper In Opt1 Bin

    Replace the Feeder PWB (LCIF RRP 6.10) Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Load...

  • Page 28: Put Paper In Upper Bin

    Does the error message still appear? 3-14 Actions and Questions Load paper Go to step 2 into the tray. Go to step 3 Replace No Paper Sen- sor Assembly (RRP 9.18) Go to suspect Problem components Solved magicolor 330 - Base Engine Service Manual...

  • Page 29: Incorrect Opc Drum 2

    5. Switch on the printer. Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 30: Incorrect Opc Drum 1

    Primary FIPS: Error Messages 3.13 - Error Message: Incorrect OPC Drum 1 The wrong OPC is installed in the printer. Logic control on the MCU PWB detected that the OPC Drum CRUM is incompatible with the printer. Step SUSPECT COMPONENTS The following components are associated with this specific prob- lem.

  • Page 31: Opc Count Error

    Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 32: Incorrect Opc Drum Id

    Primary FIPS: Error Messages 3.15 - Error Message: Incorrect OPC Drum ID The wrong OPC Drum is installed in the printer. Logic control on the MCU PWB detected that the installed OPC Drum is incompatible with the printer. Step SUSPECT COMPONENTS The following components are associated with this specific prob- lem.

  • Page 33: Used Opc End Of Life

    5. Switch on the printer. Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 34: Opc Verify Error

    Does the error message still appear? 3-20 Actions and Questions Go to step 2 Problem solved Go to step 3 Problem solved Problem Go to step 4 solved Go to suspect Problem components Solved magicolor 330 - Base Engine Service Manual...

  • Page 35: Opc Comm Error

    Replace the OPC Drum (RRP 9.48) Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 36: Paper Size Mismatch

    There is a problem with paper size settings. Logic control on the MCU PWB detected that the paper that was fed into the printer was not the same size that was detected by the Size Sensors. The Registration Sensor actuation/deactuation monitors the size of the paper as it trav- els along the paper path.
  • Page 37 Did the lead edge of the sheet of paper enter the Fuser Rolls? PAPER INSPECTION Inspect the jammed sheet of paper. Is the paper wrapped around the Fuser Rolls? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...
  • Page 38 Go to step 11 Replace Main Assembly (RRP 9.81) Go to step 12 Replace Fuser Assembly (RRP 9.110) Go to suspect Replace components Paper dling Assembly (RRP 9.111) magicolor 330 - Base Engine Service Manual Fuser Fuser Drive Han- Motor...
  • Page 39 Does the Paper Handling Motor rotate when you run the Paper Handling Motor Test? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...
  • Page 40 Upper/Tray 1 Feed Solenoid Feed (RRP 9.15) (RRP 9.14) Go to step 8 Replace Turn Assembly (RRP 9.16) Replace Replace Pre-Registra- Pre-Registra- tion Clutch tion (RRP 9.41) Assembly (RRP 9.40) magicolor 330 - Base Engine Service Manual Rolls Roll Roll...
  • Page 41 Does the Paper Handling Motor rotate when you run the test? Replace the Paper Handling Motor Assembly (RRP 9.111) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...
  • Page 42 4. Observe the Exit Rolls Do all of the Exit Rolls rotate smoothly? 3-28 Actions and Questions Go to step 7 Replace Fuser Assembly (RRP 9.110) Go to suspect Replace components Lower Assembly (RRP 9.101) magicolor 330 - Base Engine Service Manual Drive Exit...

  • Page 43: Adjust Opt3 Bin

    Replace the Feeder PWB (LCIF RRP 6.10) Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2 Replace Paper Tray.

  • Page 44: Black Toner Missing

    Does the error message still appear? 3-30 Actions and Questions Go to step 2 Treat intermittent problem. Go to step 3 Problem solved Go to step 4 Problem solved Go to suspect Problem components solved magicolor 330 - Base Engine Service Manual...

  • Page 45: Cyan Toner Missing

    Replace the Toner Cartridge Sensor (RRP 9.69) Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 46: Magenta Toner Missing

    Does the error message still appear? 3-32 Actions and Questions Go to step 2 Treat intermittent problem. Go to step 3 Problem solved Go to step 4 Problem solved Go to suspect Problem components solved magicolor 330 - Base Engine Service Manual...

  • Page 47: Yellow Toner Missing

    Replace the Toner Cartridge Sensor (RRP 9.69) Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 48: Call For Service Engine Memory

    Replace the MCU PWB (RRP 9.123) Does the error message still appear? 3-34 Actions and Questions Go to step 2 Treat intermittent problem Go to step 3 Replace LVPS 9.119) Replace Problem Controller solved (RRP 9.129) magicolor 330 - Base Engine Service Manual (RRP...

  • Page 49: Waste Toner Box Missing

    In the diagnostics, is "actuated" displayed when you manually actuate the sensor? Replace the Waste Toner Sensor (RRP 9.53) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 50: Call For Service Fuser Temp Low

    Go to step 5 Problem solved Go to step 4 Replace Upper Assembly (RRP 9.87) Got to step 5 Problem solved Go to step 6 Problem Solved Go to suspect Problem components solved magicolor 330 - Base Engine Service Manual Fuser...

  • Page 51: Call For Service Rotary Sensor

    ROTARY MOTOR TEST Enter Diagnostics and test the Rotary Motor. Does the Rotary Motor rotate when you run the Rotary Motor test? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 52: Call For Service Environment Sensor

    Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? 3-38 Actions and Questions Go to step 2 Problem solved Go to suspect Problem components solved magicolor 330 - Base Engine Service Manual...

  • Page 53: Call For Service Paper Motor

    2. Measure the voltage between P/J32-8 and Frame Ground. Do you measure +24VDC between P/J32-8 and Frame Ground? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 3 Go to step 2...

  • Page 54: Call For Service Low Density

    Primary FIPS: Error Messages 3.37 - Error Message: Call for Service Low Density The image density readings indicate a problem. Logic control on the MCU PWB detected that the printer image density was unusually low and attempts failed to raise the density. Step...
  • Page 55 Replace the OPC Drum (RRP 9.48) Does the error message still appear? Replace the HVPS (RRP 9.120) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 8...

  • Page 56: Call For Service High Density

    Primary FIPS: Error Messages 3.38 - Error Message: Call for Service High Density The image density readings indicate a problem. Logic control on the MCU PWB detected that the printer image density was unusually high and attempts failed to lower the density. Step...
  • Page 57 Replace the OPC Drum (RRP 9.48) Does the error message still appear? Replace the HVPS (RRP 9.120) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 7...

  • Page 58: Adjust Upper Bin

    Replace the MCU PWB (RRP 9.123) Does the error message still appear? 3-44 Actions and Questions Go to step 2 Replace the Upper Bin. Go to step 3 Problem solved Go to suspect Problem components solved magicolor 330 - Base Engine Service Manual...

  • Page 59: Call For Service Fuser Lamp

    Replace the MCU PWB (RRP 9.123) Does the error message still appear? Replace the LVPS Assembly (RRP 9.119) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 60: Adjust Opt2 Bin

    Does the error message still appear? 3-46 Actions and Questions Go to step 2 Replace the OPT2 Bin. Go to step 3 Problem solved Go to step 4 Problem solved Go to suspect Problem components solved magicolor 330 - Base Engine Service Manual...

  • Page 61: Adjust Opt1 Bin

    Replace the Feeder PWB (LCIF RRP 6.10) Does the error message still appear? Replace the MCU PWB (LCIF RRP 6.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2 Replace the OPT1 Bin.

  • Page 62: Call For Service Main Motor

    Replace the LVPS (RRP 9.119) Replace the Problem Process Drive solved Assembly (RRP 9.113) Go to step 6 Replace the IBT Belt Assembly (RRP 9.78) Replace the Problem MCU PWB solved (RRP 9.123) magicolor 330 - Base Engine Service Manual...

  • Page 63: Call For Service Ros Motor

    Enter Diagnostics and test the ROS Motor. Can you hear the ROS Motor rotate when you run the test, and does diagnostics report pass? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 3...

  • Page 64: Call For Service Fuser Temp High

    2. Go to step 4 Go to step 3 Got to step 4 Problem solved Got to step 5 Problem solved Go to step 6 Problem solved Go to suspect Problem components Solved magicolor 330 - Base Engine Service Manual...

  • Page 65: Excessive Toner Coverage

    1. Cancel the print request that is causing the error mes- sage. 2. Print another, much less complex, color image. Does the second image generate the same error message? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2 Treat as inter- mittent.

  • Page 66: Fuser Missing

    Go to step 3 Replace the Fuser Assem- bly (9.80) or replace the Fuser Harness Assembly (PL9.3.26) and the Fuser Con- nector (PL13.1.13) Go to step 4 Problem Solved Go to suspect Problem components Solved magicolor 330 - Base Engine Service Manual...

  • Page 67: Fuser Oil Roll Missing

    Are both P/Js undamaged and do the two mate correctly when you slide the Fuser Assembly into the printer? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 68: Call For Service Fuser Warm-Up

    Go to step 5 Problem solved Go to step 4 Replace the Upper Fuser Assembly (RRP 9.87) Got to step 5 Problem solved Go to step 6 Problem Solved Go to suspect Problem components solved magicolor 330 - Base Engine Service Manual...

  • Page 69: Call For Service Btr2 Error

    Replace the 2nd BTR Assembly (RRP 9.75) Does the error message still appear? Replace the IBT Belt Assembly (RRP 9.78) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 70: Replace The Fuser

    Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? 3-56 Actions and Questions Go to step 2 Problem solved Go to suspect Problem components solved magicolor 330 - Base Engine Service Manual...
  • Page 71 Replace the Belt Cleaner Assembly (RRP 9.76) Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 72: Replace Btr2

    Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? 3-58 Actions and Questions Go to step 2 Problem solved Go to suspect Problem components solved magicolor 330 - Base Engine Service Manual...

  • Page 73: Replace Opc Drum

    Replace the OPC Drum (RRP 9.48) Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 74: Feeder Cover Missing

    Go to step 4 Go to step 3 Go to step 4 Problem Solved Go to step 5 Problem Solved Go to step 6 Problem Solved Go to suspect Problem components Solved magicolor 330 - Base Engine Service Manual...

  • Page 75: Fuser Unit Missing

    Are both P/Js undamaged and do the two mate correctly when you slide the Fuser Assembly into the printer? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 76: Exit Cover Open

    Does the error message still appear? 3-62 Actions and Questions Go to step 2 Problem solved Go to step 3 Replace the Upper Exit Assembly (RRP 9.102) Replace the Problem MCU PWB Solved (RRP 9.123) magicolor 330 - Base Engine Service Manual...

  • Page 77: Mpt Tray Open

    Are both P/Js undamaged and do the two mate correctly when you slide the Assembly into the printer? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 78: Front Cover Open

    Actions and Questions Go to step 2 Problem solved Go to step 3 Replace the Front Cover Assembly (RRP 9.1) Go to step 4 Problem Solved Replace the Problem MCU PWB Solved (RRP 9.123) magicolor 330 - Base Engine Service Manual...

  • Page 79: Top Stack Full

    3. Load 250 sheets of paper into the Output Tray. Does the diagnostics return a "Actuated" response? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages The Output...

  • Page 80: Call For Service Engine Nvr

    Primary FIPS: Error Messages 3.66 - Error Message: Call For Service Engine NVR The Printer is nearing end of life. Logic control on the MCU PWB detected that the printer has processed 450,000 sheets of paper. Step SUSPECT COMPONENTS The following components are associated with this specific prob- lem.

  • Page 81: Btr2 Life Low

    3. Reread the 2ND BTR Life Counter. Does the 2ND BTR Life Counter display the Life Count read- ing you just entered, plus 100 prints? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Deal with the...

  • Page 82: Belt Cleaner Life Low

    Belt Cleaner Assembly (RRP 9.76). Treat as an Replace the intermittent. If MCU PWB problem reoc- (RRP 9.123) curs, replace the MCU PWB (RRP 9.123) magicolor 330 - Base Engine Service Manual...

  • Page 83: Replace Opc Drum

    Has the OPC Drum truly processed enough sheets of paper to equal 90,000 revolutions (one revolution for a B/W print and four revolutions for a color print)? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages...

  • Page 84: Fuser Life Low

    Fuser Assembly (RRP 9.80). Treat as an Replace the intermittent. If MCU PWB problem reoc- (RRP 9.123) curs, replace the MCU PWB (RRP 9.123) magicolor 330 - Base Engine Service Manual...

  • Page 85: Fuser Oil Low

    3. Reread the Oil Roll Counter. Does the Oil Roll Life Counter display the Life Count reading you just entered, plus 100 prints? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Deal with the...

  • Page 86: Waste Toner Nearly Full

    Does the error message still appear? Replace the Waste Toner Sensor (RRP 9.53). Does the error message still appear? 3-72 Actions and Questions Go to step 2 Problem solved Replace Problem solved (RRP 9.123) magicolor 330 - Base Engine Service Manual...

  • Page 87: Black Toner Low

    Replace the ADC Sensor Assembly (RRP 9.50) Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 88: Cyan Toner Low

    Does the error message still appear? 3-74 Actions and Questions Go to step 2 Problem solved Go to step 3 Problem solved Go to step 4 Problem solved Go to suspect Problem components solved magicolor 330 - Base Engine Service Manual...

  • Page 89: Magenta Toner Low

    Replace the ADC Sensor Assembly (RRP 9.50) Does the error message still appear? Replace the MCU PWB (RRP 9.123) Does the error message still appear? magicolor 330 - Base Engine Service Manual Actions and Questions Primary FIPS: Error Messages Go to step 2...

  • Page 90: Yellow Toner Low

    Does the error message still appear? 3-76 Actions and Questions Go to step 2 Problem solved Go to step 3 Problem solved Go to step 4 Problem solved Go to suspect Problem components solved magicolor 330 - Base Engine Service Manual...

  • Page 91: Primary Fips: Printer Performance Problems

    Printer Performance Problem Flow Chart ........
  • Page 92 6. Is the printer located in an area where the temperature and humidity are moderate and stable? 7. Is the printer located in an area that is free of dust? 8. Is the printer located in an area away from water outlets, steamers, electric heaters, volatile gases, or open flames? 9.

  • Page 93: The Fip Flowchart

    The printer has intermittent problems that are Printer not identified with any Error Code Performance Problem Problems with the High Capacity Feeder magicolor 330 - Base Engine Service Manual Primary Fault Isolation Procedures Section 6 Go to 4.1 Secondary FIPS Inoperative Printer Primary FIPS Go to 4.2...
  • Page 94 Primary Fault Isolation Procedures 4.1 - Inoperative Printer When you switch on the printer, the Control Panel does not light, the Fans do not rotate, the Rotary Motor does not cycle, and the printer does not go into warm-up. Step...
  • Page 95 Ground, and between P32-11 on the LVPS and Frame Ground. Do you eventually measure +5VDC between P33-3 and Frame Ground, and +24VDC between P32-11 and Frame Ground? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures...

  • Page 96: Erratic Printer Operation

    Primary Fault Isolation Procedures 4.2 - Erratic Printer Operation The printer has a variety of intermittent problems, but generally does not complete a print cycle. The problems are generally not identified by displayed error messages. Step Actions and Questions SUSPECT COMPONENTS The following components are associated with this specific problem.
  • Page 97 5.20 Color Representation Not Correct ............5-40 magicolor 330 - Base Engine Service Manual...

  • Page 98: Image Quality Fips

    5-Image Quality FIPs Before entering the Image Quality FIPs: 1. Does the printer display an error message? If so, go to Section 2 FIP Flowchart and start troubleshooting there. 2. Is the AC power provided at the wall outlet within recommended specifications? 3.

  • Page 99: The Use Of Diagnostics Test Print

    The printer generates process black (all four colors layered) grid patterns. The printer feeds from the first tray that has paper - in this order; Tray 1, Tray 2, Tray 3, Tray 4, and MSI. The printer sends the test prints to the Face Down Output Tray.

  • Page 100: 5.1 - Light (Undertoned) Prints

    Go to step 2 paper. Go to step 6 Go to step 3 Go to step 4 Go to step 5 Problem Replace Solved HVPS 9.120) Problem Replace Solved HVPS 9.120) magicolor 330 - Base Engine Service Manual (RRP (RRP...
  • Page 101 2. Generate a dozen test print. 3. Inspect the image on the last sheet out. Is the image density now normal as it exits the Fuser? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures...

  • Page 102: 5.2 - Blank Prints

    Controller 9.129) Remove Go to step 3 sheet of paper Go to step 5 Go to step 4 Replace Problem solved HVPS (RRP 9.120) Go to step 6 Go to step 7 magicolor 330 - Base Engine Service Manual (RRP...
  • Page 103 2. Generate a test print. Is the test print blank? 1. Replace the Transfer Assembly (RRP 9.71). 2. Generate a test print. Is the test print blank? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures Replace Problem solved...

  • Page 104: 5.3 - Black Prints

    Reload the host driver software or replace the Controller 9.129) Go to step 4 Go to step 3 Replace Problem solved HVPS (RRP 9.120) Go to step 5 Go to step 6 magicolor 330 - Base Engine Service Manual (RRP...
  • Page 105 Is the test print completely black? 1. Replace the Transfer Assembly (RRP 9.71). 2. Generate a test print. Is the test print completely black? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures Replace Problem solved...

  • Page 106: 5.4 - Vertical Band Deletions

    Go to step 2 paper. Remove Go to step 3 debris from the ROS window Go to step 5 Go to step 4 Replace Replace Xerographic faulty Cartridge (RRP oper Assembly 9.48) magicolor 330 - Base Engine Service Manual Devel-...
  • Page 107 2. Generate a test print. 3. Inspect the image on the sheet. Is the image now normal, without vertical band deletions as it exits the Fuser? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures Go to step 6...

  • Page 108: 5.5 - Horizontal Band Deletions

    Load fresh, dry Go to step 2 paper. Go to step 3 Go to step 7 Go to step 4 Replace Transfer Assembly (RRP 9.71) Go to step 5 Replace Assembly (RRP 9.75) magicolor 330 - Base Engine Service Manual...
  • Page 109 1. Replace each of the four Developer Assemblies, one at a time. 2. Generate a test print each time you replace a Developer Assem- bly. Is the image now normal, without horizontal band deletions? magicolor 330 - Base Engine Service Manual Primary Fault Isolation Procedures Go to step 6 Problem...

  • Page 110: 5.6 - Vertical Streaks

    Primary Fault Isolation Procedures 5.6 - Vertical Streaks PROBLEM There are black lines running vertically along the page. THE PRINTER DISPLAYS N ERROR MESSAGE. • MCU PWB (RRP 9.123) • LVPS (RRP 9.119) • ROS Assembly (RRP 9.47) RS506X Step...
  • Page 111 2. Turn the Rotary Frame and inspect the Magnet Roll of each of the four Developer Assemblies. Do the Magnet Rolls of each Developer Assembly appear smooth, evenly formed and without obvious contamination? magicolor 330 - Base Engine Service Manual Primary Fault Isolation Procedures Go to step 6 Problem...

  • Page 112: 5.7 - Horizontal Streaks

    Fuser? 5-16 Go to step 2 Go to step 6 Go to step 3 Replace Transfer Assembly (RRP 9.71) Go to step 4 Replace Assembly (RRP 9.75) Go to step 5 magicolor 330 - Base Engine Service Manual...
  • Page 113 2. Turn the Rotary Frame and inspect the Magnet Roll of each of the four Developer Assemblies. Do the Magnet Rolls of each Developer Assembly appear smooth, evenly formed and without obvious contamination? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures Problem...

  • Page 114: 5.8 - Spot Deletions

    PROBLEM There are areas of the image that are extremely light or are missing entirely. These missing areas form spots that are localized to small areas of the page. THE PRINTER DIS- PLAYS NO ERROR MESSAGE. • MCU PWB (RRP 9.123) •...
  • Page 115 Developer Assemblies. Do the Magnet Rolls of each Developer Assembly appear smooth, evenly formed, without any low spots, and without obvious con- tamination? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures Go to step 6...

  • Page 116: 5.9 - Spots

    Primary Fault Isolation Procedures 5.9 - Spots PROBLEM There are spots of toner scattered randomly across the page. THE PRINTER DISPLAYS NO ERROR MESSAGE. • MCU PWB (RRP 9.123) • Waste Toner Sensor (RRP 9.53) • Toner Cartridges (RRP 9.55, 9.56, 9.57, and 9.58) •...
  • Page 117 Remove the Waste Toner Box (RRP 9.49) and inspect Box. Is the Waste Toner Box clean, not leaking toner, and not obvi- ously damaged? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures Go to step 7...

  • Page 118: 5.10 - Residual Image Or Ghosting

    5.10 - Residual Image or Ghosting PROBLEM There are faint ghostly images appearing randomly on the page. The images may be either from a previous page or from the page currently being printed. THE PRINTER DIS- PLAYS NO ERROR MESSAGE. • MCU PWB (RRP 9.123) •...
  • Page 119 2. Generate a test print. 3. Inspect the image on the sheet. Is the image now normal, without ghost images, as it exits the Fuser? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures Go to step 7...

  • Page 120: 5.11 - Background

    IBT? 5-24 Go to step 3. Go to step 2 Problem solved Replace HVPS 9.120) Go to step 4 Go to step 5 Problem solved Replace HVPS 9.120) magicolor 330 - Base Engine Service Manual (RRP (RRP...
  • Page 121 2. Generate 20 test prints. 3. Inspect the image on the last sheet. Is the image now normal, without background, as it exits the Fuser? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures Go to step 6...

  • Page 122: 5.12 - Toner On Back Of Print

    Primary Fault Isolation Procedures 5.12 - Toner on Back of Print PROBLEM There is toner contamination on the back of the fused sheet of paper. THE PRINTER DISPLAYS NO ERROR MESSAGE. • Xerographic Cartridge (RRP 9.48) • Waste Toner Box (RRP 9.49) •...
  • Page 123 1. Generate a test print and slide the Fuser Assembly out of the printer just as the sheet of paper exits the Fuser. 2. Slide the Fuser Assembly out of the printer and inspect the back of the sheet of paper.

  • Page 124: 5.13 - Skewed Image

    Primary Fault Isolation Procedures 5.13 - Skewed Image PROBLEM The image is twisted or is not parallel with the sides of the page. THE PRINTER NEI- THER JAMS NOR DISPLAYS AN ERROR MESSAGE. • ROS Assembly (RRP 9.47) • Controller PWB (RRP 9.129) •...
  • Page 125 2ND BTR CAM ASSEMBLY INSPECTION With the 2nd BTR Assembly still removed, inspect the 2nd BTR Cam Assembly. Are the cams undamaged? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures Go to step 6...

  • Page 126: 5.14 - Damaged Prints

    Primary Fault Isolation Procedures 5.14 - Damaged Prints PROBLEM The printed page exits the printer either wrinkled, creased, or torn. THE PRINTER NEI- THER JAMS NOR DISPLAYS AN ERROR MESSAGE. • Main Paper Handling Assembly (RRP 9.36) • Transfer Assembly (RRP 9.71) •...
  • Page 127 1. Generate a test print and slide the Fuser Assembly out of the printer just before the sheet of paper reaches the Fuser. 2. Slide the Fuser Assembly out of the printer and inspect the sheet of paper. Is the sheet of paper undamaged as it leaves the 2ND BTR? FUSER INSPECTION 1.
  • Page 128 Is the sheet of paper undamaged until it reaches Exit Roll 3? 5-32 Go to step 14 Clean replace Lower Assembly (RRP and the Upper Exit Assembly (RRP 9.102) Go to Suspect Replace Exit 3 Components Roll Assembly (RRP 9.105) magicolor 330 - Base Engine Service Manual Exit 9.101)

  • Page 129: 5.15 - Unfused Image Or Image Easily Rubs Off Of Page

    Replace the LVPS (RRP 9.119) Is the image correctly fused? Replace the MCU PWB (RRP 9.123) Is the image correctly fused? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures Go to FIP 5.1 Go to step 2...

  • Page 130: 5.16 - A Repetitive Mark Appears On Each Print

    Does the mark still appear? Replace the IBT Belt Assembly (RRP 9.78) Does the mark still appear? 5-34 Go to step 2 Problem solved Replace Problem solved Pressure Roll (RRP 9.83) and the Heat Roll (RRP 9.84) magicolor 330 - Base Engine Service Manual...

  • Page 131: 5.17 - The Printed Image Is Mottled

    Replace the 2nd BTR Assembly (RRP 9.75) Is the image still mottled? Replace the IBT Belt Assembly (RRP 9.78) Is the image still mottled? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures Go to RRP 9.74...

  • Page 132: 5.18 - Image Not Registered Correctly On The Page

    Is the image registered correctly on the page? 5-36 Go to step 2 Reload correctly position paper guides Problem solved Go to step 3 Problem solved Go to step 4 Problem solved Replace bly (RRP 9.47) magicolor 330 - Base Engine Service Manual paper Assem-...

  • Page 133: 5.19 - Color Layers Are Not Registered Correctly

    Replace the MCU PWB (RRP 9.123) Is the four color image registered? Replace the TR0 Sensor (RRP 9.79) Is the four color image registered? magicolor 330 - Base Engine Service Manual Actions and Questions Primary Fault Isolation Procedures Problem solved...

  • Page 134: 5.20 - Color Representation Not Correct

    Go to step 4 Problem solved Go to step 5 Replace Developer contami- nated oper Housing (RRP 9.62, 9.64, and 9.66) install Toner tridges in the correct Devel- oper Assembly magicolor 330 - Base Engine Service Manual Devel- 9.60, Car-...
  • Page 135 6.1 Electrical Noise ............... 6-5 magicolor 330 - Base Engine Service Manual...

  • Page 136: Secondary Fips

    6. Is the printer located in an area where the temperature and humidity are moderate and stable? 7. Is the printer located in an area that is free of dust? 8. Is the printer located in an area away from water outlets, steamers, electric heaters, volatile gases, or open flames? 9.
  • Page 137 Replace the LVPS (RRP 9.119) Is the Electrical Noise problem still present? Replace the HVPS Assembly (RRP 9.120) Is the Electrical Noise problem still present? magicolor 330 - Base Engine Service Manual Secondary Fault Isolation Procedures Go to step 2 Permanently...
  • Page 138 Replace the Fuser Assembly (RRP 9.80) Is the Electrical Noise problem still present? Actions and Questions Go to step 8 Problem solved. Go to step 9 Problem solved. Go to sus- Problem pect compo- solved. nents magicolor 330 - Base Engine Service Manual...

  • Page 139: Getting Connected To Engine Diagnostics

    Portable Computer to Printer Setup Procedure ........

  • Page 140: Required Equipment

    5. #2 Phillips Head Screwdriver Portable Computer to Printer Setup Procedure 1. Remove Printer MCU PWB Cover, right side of Printer (might require the use of #2 Phillips head screwdriver) 2. Connect Serial Cable to Portable Computer’s Serial Port (refer to computer’s user guide) 3.
  • Page 141 Receive parity; select "IGNORE" Stop bits; select "ONE" Auto Xon/Xoff; select "ON" Local echo; select "OFF" On line/local; select "ON LINE" Printer output to; User select After PrtSc; User select magicolor 330 - Base Engine Service Manual Getting Connected to Engine Diagnostics...
  • Page 142 If a test result becomes suspect during the Engine Diagnostic testing, the printer should be turned "OFF", and then steps 5 through 7 should be repeated. After the printer has powered back up, repeat the suspect test to confirm the results of the initial test.

  • Page 143: Accessing Life Counters From Engine Eeprom

    Retrieving Life Counters Data ............8-2 magicolor 330 - Base Engine Service Manual...
  • Page 144 Engine EEPROM. The data contained in the Life Counters can be very a useful troubleshooting tool. Typically, when the printer display (LCD) shows an error message, the technician will take the appropriate action to correct the discrepancy. However, if the technician suspects an erroneous error message, the technician should collect the current data from the Life Counters, run the printer through several print cycles, then check the Life Counters again to make sure that the MCU PWB is correctly collecting the data.

  • Page 145: Removal And Replacement Procedures

    RRP 9.42 Registration Clutch............9-88 magicolor 330 - Base Engine Service Manual...
  • Page 146 RRP 9.87 Upper Fuser Assembly ..........9-178 magicolor 330 - Base Engine Service Manual...
  • Page 147 RRP 9.131 Fuser Chute Fan ........... . . 9-266 magicolor 330 - Base Engine Service Manual...
  • Page 148 Removal and Replacement Procedures Blank Page magicolor 330 - Base Engine Service Manual...

  • Page 149: Parts List

    Notations in the RRP text • Locations, such as R or right, given in the RRPs assume you are facing the printer console panel. • The notation "rear" of a component, in place or removed, refers to the side of the component that is, when installed, facing the rear of the print engine.

  • Page 150: Rrp 9.1 Front Cover Assembly

    Removal and Replacement Procedures RRP 9.1 Front Cover Assembly (PL1.1.1 Hinge Plate Hinge Plate Support Support Front Cover Assembly RS1001XB RS1001XB magicolor 330 - Base Engine Service Manual...
  • Page 151 3. Remove the two screws securing the two Hinge Plates to the Front Cover and remove the Plates. 4. Two the two screws securing the two Front Cover Supports to the printer frame. 5. Remove the Front Cover Assembly from the printer.

  • Page 152: Rrp 9.2 Inner Cover Assembly

    Removal and Replacement Procedures RRP 9.2 Inner Cover Assembly (PL1.1.10) Inner Cover RS1002XB RS1002XB magicolor 330 - Base Engine Service Manual...
  • Page 153 4. Remove the seven screws securing the Inner Cover to the printer frame and remove the Cover. Replacement 1. Position the Inner Cover against the printer frame, making sure the top of the Cover is under the lip of the Top Cover.

  • Page 154: Rrp 9.3 Top Cover Assembly

    Removal and Replacement Procedures RRP 9.3 Top Cover Assembly (PL1.1.20) Top Cover RS1003XB RS1003XB 9-10 magicolor 330 - Base Engine Service Manual...
  • Page 155 5. Lift the rear of the Top Cover off of the rear of the printer frame. 6. Reach under the Top Cover and disconnect P/J317 from the Operation Panel. 7. Slide the Top Cover to the front of the printer and lift the front of the Cover off of the printer frame. Replacement 1.

  • Page 156: Rrp 9.4 Rear Cover

    Removal and Replacement Procedures RRP 9.4 Rear Cover (PL1.1.31) Harness Cover Rear Cover RS1004XB RS1004XB 9-12 magicolor 330 - Base Engine Service Manual...
  • Page 157 2. Slide the Main Paper Handling Assembly a few inches out of the printer. 3. Reinstall the Rear Cover onto the printer frame. 4. Reposition the Cover so the six screw holes in the Cover line up with the five screw holes in the printer frame.

  • Page 158: Rrp 9.5 Front Lower Cover

    Removal and Replacement Procedures RRP 9.5 Front Lower Cover (PL1.1.5) Front Lower Cover Figure 1 Frame lip Cover lip Figure 2 RS1051XB RS1051XB 9-14 magicolor 330 - Base Engine Service Manual...
  • Page 159 (Figure 1) Replacement 1. Slide the Front Lower Cover onto the printer frame, making sure the outside lip of the Cover is on top of the lip of the frame as shown in Figure 2. 2. Use two screws to secure the Front Lower Cover to the printer frame.

  • Page 160: Rrp 9.6 Filter Assembly

    Removal and Replacement Procedures RRP 9.6 Filter Assembly (PL1.1.32) RS1005XB RS1005XB 9-16 magicolor 330 - Base Engine Service Manual...
  • Page 161 2. Press the Filter release tab as you slide the Filter into the slot. 3. When the Filter bottoms out, release the tab making sure the tab hooks into the latch on the Rear Cover. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-17...

  • Page 162: Rrp 9.7 Left Lower Cover

    Removal and Replacement Procedures RRP 9.7 Left Lower Cover (PL1.1.40) RS1006XB RS1006XB 9-18 magicolor 330 - Base Engine Service Manual...
  • Page 163 RRP 9.7 Left Lower Cover (PL1.1.40) Removal 1. Remove the two screws securing the Left Lower Cover to the printer frame. 2. Lift the Cover and pull the front of the Cover away from the front of the printer frame and remove the Cover. Replacement 1.

  • Page 164: Rrp 9.8 Right Cover Assembly

    Removal and Replacement Procedures RRP 9.8 Right Cover Assembly (PL1.1.50) RS1007XB RS1007XB 9-20 magicolor 330 - Base Engine Service Manual...
  • Page 165 1. Slide the Main Paper Handling Assembly a few inches out of the printer. 2. Open the Front Cover. 3. Insert the two metal tabs located at the rear of the Cover into the two slots in the printer frame. 4. Slide the Cover to the front of the printer.

  • Page 166: Rrp 9.9 Operation Panel

    Removal and Replacement Procedures RRP 9.9 Operation Panel (PL1.1.60) RS1008XB RS1008XB 9-22 magicolor 330 - Base Engine Service Manual...
  • Page 167 2. Press the Operation Panel into the opening in the Top Cover. The Panel snaps into place. 3. Reconnect the Operation Panel P/J. 4. Reinstall the Top Cover Assembly (RRP 9.3). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-23...

  • Page 168: Rrp 9.10 Front Snubber

    Removal and Replacement Procedures RRP 9.10 Front Snubber (PL2.2.9) Front Guide Front Snubber RS1009XB RS1009XB 9-24 magicolor 330 - Base Engine Service Manual...
  • Page 169 5. Reposition the Front Guide so the two screw holes in the Guide line up with the two screw holes in the Tray. 6. Use two screws to secure the Front Guide to the Tray. 7. Reinstall Tray 1 into the printer. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-25...

  • Page 170: Rrp 9.11 End Guide

    Removal and Replacement Procedures RRP 9.11 End Guide (PL2.2.16) Bottom Plate End Guide RS1011XB RS1011XB 9-26 magicolor 330 - Base Engine Service Manual...
  • Page 171 Sector Gear moves smoothly against the Tray Size Actuator. 7. Reinstall the Bottom Cover to the Tray. 8. Use five screws to secure the Bottom Cover to the Tray. 9. Reinstall Tray 1 into the printer. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-27...

  • Page 172: Rrp 9.12 Sector Gear

    Removal and Replacement Procedures RRP 9.12 Sector Gear (PL2.2.17) Bottom Plate Sector Gear Spring Figure 1 End Guide Knob Figure 2 Figure 3 RS1012XB RS1012XB 9-28 magicolor 330 - Base Engine Service Manual...
  • Page 173 6. Reinstall the Sector Gear Spring onto the end of the Sector Gear. 7. Reinstall the Bottom Cover to the Tray. 8. Use five screws to secure the Bottom Cover to the Tray. 9. Reinstall Tray 1 into the printer magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-29...

  • Page 174: Rrp 9.13 Feed Roll Assembly

    Removal and Replacement Procedures RRP 9.13 Feed Roll Assembly (PL3.1.1) Feed Spring Feed Gear RS1016XB Feed Shaft Guide RS1016XB 9-30 magicolor 330 - Base Engine Service Manual...
  • Page 175 5. Slide the front bearing along the front of the Shaft and insert it into the cutout in the front of the frame. 6. Reinstall the Feed Shaft Guide onto the printer frame and over the front end of the Feed Shaft, and use one screw to secure the Guide.

  • Page 176: Rrp 9.14 Feed Roll

    Removal and Replacement Procedures RRP 9.14 Feed Roll (PL3.1.3) Locating pin RS1013XB RS1013XB 9-32 magicolor 330 - Base Engine Service Manual...
  • Page 177 Front Feed Roll onto the shaft. 10. Reinstall the Turn Chute onto the printer frame, making sure you slide the bottom of the Chute under the Turn Roll Assembly so the four Turn Rolls fit through the opens in the Chute.

  • Page 178: Rrp 9.15 Feed Solenoid

    Removal and Replacement Procedures RRP 9.15 Feed Solenoid (PL3.1.9) Option Plug/Jack Backet Figure 1 P/J103 Figure 2 RS1014XB RS1014XB 9-34 magicolor 330 - Base Engine Service Manual...
  • Page 179 2. Remove the two screws securing the Turn Chute to the printer frame and remove the Turn Chute. 3. Remove the two screws securing the Option Plug/Jack Bracket to the rear of the printer frame and pull the Bracket away from the frame so you can access the Feed Solenoid (Figure 1).

  • Page 180: Rrp 9.16 Turn Roll Assembly

    Removal and Replacement Procedures RRP 9.16 Turn Roll Assembly (PL3.1.11) Turn Roll Spring Turn Roll Assembly Tray Stopper Turn Chute Front Bearing RS1015XB RS1015XB 9-36 magicolor 330 - Base Engine Service Manual...
  • Page 181 6. Use an E ring to secure the front of the Turn Roll Shaft to the front bearing. 7. Reinstall the Tray Stopper to the printer frame and use two screws to secure the Stopper to the frame. 8. Reinstall the Turn IN Chute (RRP 9.20).

  • Page 182: Rrp 9.17 Size Switch Assembly

    Removal and Replacement Procedures RRP 9.17 Size Switch Assembly (PL3.1.23) Size Switch Assembly Size Bracket RS1017XB RS1017XB 9-38 magicolor 330 - Base Engine Service Manual...
  • Page 183 2. Use one screw to secure the PWB to the Size Bracket. 3. Reconnect P/J 102 to the Size Switch PWB. 4. Reinstall the Size Bracket onto the printer frame and use one screw to secure the Bracket. 5. Reinstall the LVPS (RRP 9.119).

  • Page 184: Rrp 9.18 No Paper Sensor Assembly

    Removal and Replacement Procedures RRP 9.18 No Paper Sensor Assembly (PL3.1.30) No Paper Sensor No Paper Sensor Bracket RS1018XB RS1018XB 9-40 magicolor 330 - Base Engine Service Manual...
  • Page 185 5. Push in on the latches and push up on the Bracket until the latches lock into place. 6. Reinstall the Main Paper Handling Assembly (RRP 9.36). 7. Reinstall Tray 1 into the printer. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-41...

  • Page 186: Rrp 9.19 Low Paper Sensor

    Removal and Replacement Procedures RRP 9.19 Low Paper Sensor (PL3.1.35) No Paper Sensor Bracket Low Paper Sensor RS1019XB RS1019XB 9-42 magicolor 330 - Base Engine Service Manual...
  • Page 187 6. Push in on the latches and push up on the Bracket until the latches lock into place. 7. Reinstall the Main Paper Handling Assembly (RRP 9.36). 8. Reinstall Tray 1 into the printer. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-43...

  • Page 188: Rrp 9.20 Turn In Chute

    Removal and Replacement Procedures RRP 9.20 Turn IN Chute (PL3.1.18) Turn IN Chute RS1052XB RS1052XB 9-44 magicolor 330 - Base Engine Service Manual...
  • Page 189 2. Press the rear pivot arm of the Turn IN Chute away from the printer frame and remove the arm from the pivot hole in the rear of the printer frame. 3. Slide the Turn IN Chute to the rear of the printer and free the front pivot arm from the pivot hole in the front of the printer frame.

  • Page 190: Rrp 9.21 Universal Paper Tray

    Removal and Replacement Procedures RRP 9.21 Universal Paper Tray (PL2.1.1) RS1053XB RS1053XB 9-46 magicolor 330 - Base Engine Service Manual...
  • Page 191 Replacement 1. Hold the Tray so the front is raised and insert the rear of the Tray into the printer. 2. Push the Tray in about an inch then lower the front so the Tray is horizontal and push the Tray all the way into the printer.

  • Page 192: Rrp 9.22 Msi Assembly

    Removal and Replacement Procedures RRP 9.22 MSI Assembly (PL4.1.1) Main Paper Handling Assembly Ground wire RS1020XC RS1020XC 9-48 magicolor 330 - Base Engine Service Manual...
  • Page 193 3. If installed, reinstall the ground wire to the Main Paper Handling Assembly and use one screw to secure the wire to the Assembly. 4. Reconnect P/Js 91 and 92. 5. Use two screws to secure the MSI Assembly to the Main Paper Handling Assembly. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-49...

  • Page 194: Rrp 9.23 Msi

    Removal and Replacement Procedures RRP 9.23 MSI Front Cover (PL4.1.3) MSI Front Cover RS1021XB RS1021XB 9-50 magicolor 330 - Base Engine Service Manual...
  • Page 195 The Cover latch locks into place. 4. Use a screw to secure the top of the MSI Front Cover to the MSI Frame. 5. Reinstall the MSI Assembly (RRP 9.22). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-51...

  • Page 196: Rrp 9.24 Msi Rear Cover

    Removal and Replacement Procedures RRP 9.24 MSI Rear Cover (PL4.1.4) MSI Rear Cover RS1022XB RS1022XB 9-52 magicolor 330 - Base Engine Service Manual...
  • Page 197 The Cover latch locks into place. 4. Use one screw to secure the top of the MSI Rear Cover to the MSI Frame. 5. Reinstall the MSI Assembly (RRP 9.22). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-53...

  • Page 198: Rrp 9.25 Msi Tray Assembly

    Removal and Replacement Procedures RRP 9.25 MSI Tray Assembly (PL4.1.10) RS1023XB RS1023XB 9-54 magicolor 330 - Base Engine Service Manual...
  • Page 199 3. Press in on the front arm of the MSI Tray as you insert the front arm into the front of the MSI Frame. 4. Move the Tray up and down to make sure it moves smoothly. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures °...

  • Page 200: Rrp 9.26 Msi Top Cover Assembly

    Removal and Replacement Procedures RRP 9.26 MSI Top Cover Assembly (PL4.2.4) MSI Top Cover Assembly Figure 1 MSI Harness Plate Figure 2 RS1024XB RS1024XB 9-56 magicolor 330 - Base Engine Service Manual...
  • Page 201 4. Reinstall the MSI Top Cover Assembly to the MSI Frame and use two screws to secure the Cover to the Frame. 5. Reinstall the MSI Rear Cover (RRP 9.24). 6. Reinstall the MSI Front Cover (RRP 9.23). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-57...

  • Page 202: Rrp 9.27 Msi Edge Sensor

    Removal and Replacement Procedures RRP 9.27 MSI Edge Sensor (PL4.2.6) MSI Edge Sensor RS1025XB RS1025XB 9-58 magicolor 330 - Base Engine Service Manual...
  • Page 203 Sensor fits into the hole in the Top Cover Assembly. 2. Use one screw to secure the MSI Edge Sensor to the MSI Top Cover Assembly. 3. Reinstall the MSI Top Cover Assembly (RRP 9.26). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-59...

  • Page 204: Rrp 9.28 Msi Short No Paper Sensor

    Removal and Replacement Procedures RRP 9.28 MSI Short No Paper Sensor (PL4.2.7) MSI Short No Paper Sensor RS1026XB RS1026XB 9-60 magicolor 330 - Base Engine Service Manual...
  • Page 205 1. Reinstall the MSI Short No Paper Sensor onto the MSI Top Cover Assembly. 2. Press the Sensor latches into the cutouts in the Cover. The Sensor snaps into place. 3. Reinstall the MSI Top Cover Assembly (RRP 9.26). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-61...

  • Page 206: Rrp 9.29 Msi Pick Up Roll

    Removal and Replacement Procedures RRP 9.29 MSI Pick Up Roll (PL4.2.11) Latch Front Core Roll Rear Core Roll RS1027XB RS1027XB 9-62 magicolor 330 - Base Engine Service Manual...
  • Page 207 9. Slide the Rear Core Roll toward the Rear Pick Up Roll until the Rear Core Roll latch locks into place on the Shaft. 10. Reinstall the MSI Top Cover Assembly (RRP 9.26). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-63...

  • Page 208: Rrp 9.30 Msi Roll Assembly

    Removal and Replacement Procedures RRP 9.30 MSI Roll Assembly (PL4.2.9) Lever Stopper Pick Up Cam Gear Rear Bearing Pick Up Gear Front Bearing RS1054XB RS1054XB 9-64 magicolor 330 - Base Engine Service Manual...
  • Page 209 The Pick Up Gear latches lock the Gears in place on the Shaft. 5. Hook the Pick Up Spring onto the Pick Up Gear. 6. Reinstall the MSI Top Cover Assembly (RRP 9.26). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-65...

  • Page 210: Rrp 9.31 Msi Pick Up Solenoid

    Removal and Replacement Procedures RRP 9.31 MSI Pick Up Solenoid (PL4.2.21) P/J201B RS1028XB RS1028XB 9-66 magicolor 330 - Base Engine Service Manual...
  • Page 211 4. Use one screw to secure the MSI Pick Up Solenoid to the MSI Frame. 5. Reconnect P/J 201B. 6. Reinstall the MSI Rear Cover (RRP 9.24). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-67...

  • Page 212: Rrp 9.32 Msi Clutch

    Removal and Replacement Procedures RRP 9.32 MSI Clutch (PL4.2.26) MSI Holder Pick Up Spring P/J202B MSI Shaft MSI Clutch MSI Gear Clutch Bracket RS1029XC RS1029XC 9-68 magicolor 330 - Base Engine Service Manual...
  • Page 213 11. Reinstall the MSI Holder and use three screws to secure the Holder to the MSI Frame. 12. Reconnect P/J 202B. 13. Reinstall the MSI Rear Cover (RRP 9.24). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-69...

  • Page 214: Rrp 9.33 Msi Retard Pad Assembly

    Removal and Replacement Procedures RRP 9.33 MSI Retard Pad Assembly (PL4.3.3) Latch Retard Pad Spring Cutout Spring RS1030XB RS1030XB 9-70 magicolor 330 - Base Engine Service Manual...
  • Page 215 5. Press and release the Retard Pad to make sure it moves smoothly and has a slight spring action return. 6. Reinstall the MSI Pick Up Rolls (RRP 9.29). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-71...

  • Page 216: Rrp 9.34 Msi Bottom Assembly

    Removal and Replacement Procedures RRP 9.34 MSI Bottom Assembly (PL4.3.9) MSI Bottom Assembly Ground Wire Springs RS1031XB RS1031XB 9-72 magicolor 330 - Base Engine Service Manual...
  • Page 217 9. Slide the Front MSI Bearing and the Rear MSI Bearing into the notches and use an E ring to secure each end of the Shaft to the bearings. 10. Reconnect the Pick Up Spring to the Clutch Bracket. 11. Reinstall the MSI Top Cover (RRP 9.26). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-73...

  • Page 218: Rrp 9.35 Msi Long No Paper Sensor

    Removal and Replacement Procedures RRP 9.35 MSI Long No Paper Sensor (PL4.3.16) MSI Long No Paper Sensor RS1032XB RS1032XB 9-74 magicolor 330 - Base Engine Service Manual...
  • Page 219 2. Spread the latches and press the Sensor onto the MSI Bottom Assembly. The latches lock the Sensor into place. 3. Reinstall the MSI Bottom Assembly (RRP 9.34). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-75...

  • Page 220: Rrp 9.36 Main Paper Handling Assembly

    Removal and Replacement Procedures RRP 9.36 Main Paper Handling Assembly (PL5.1.1) Rear Latch Front Latch RS1034XB RS1034XB 9-76 magicolor 330 - Base Engine Service Manual...
  • Page 221 1. Position the Main Paper Handling Assembly so the Front and Rear Rails on the Assembly line up with the Front and Rear Rails of the printer frame. 2. Push in on the Rear Rail latch as you slide the rear of the Assembly into the printer far enough so the latch engages.

  • Page 222: Rrp 9.37 Paper Handling Turn Chute Assembly

    Removal and Replacement Procedures RRP 9.37 Paper Handling Turn Chute Assembly (PL5.1.4) Pivot arm Paper Handling Turn Chute Pivot arm RS1035XB RS1035XB 9-78 magicolor 330 - Base Engine Service Manual...
  • Page 223 4. Reinstall the Main Paper Handling Cover onto the Main Paper Handling Assembly and use two screws to secure the Cover to the Assembly. 5. Reinstall the MSI Assembly (RRP 9.22). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-79...

  • Page 224: Rrp 9.38 Pre-Registration Chute Assembly

    Removal and Replacement Procedures RRP 9.38 Pre-Registration Chute Assembly (PL5.1.5) Pre-Registration Chute Assembly RS1036XB RS1036XB 9-80 magicolor 330 - Base Engine Service Manual...
  • Page 225 Chute Assembly with the two positioning tabs on the Main Paper Handling Assembly. 3. Use two screws to secure the Pre-Registration Chute Assembly to the Main Paper Handling Assembly. 4. Close the Main Paper Handling Assembly. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-81...

  • Page 226: Rrp 9.39 Registration Chute Assembly

    Removal and Replacement Procedures RRP 9.39 Registration Chute Assembly (PL5.1.6) Ground wire RS1037XB RS1037XB 9-82 magicolor 330 - Base Engine Service Manual...
  • Page 227 5. Use an E ring to secure the rear arm of the Registration Chute Assembly to the Main Paper Handling Assembly. 6. Reinstall the ground wire to the Assembly and use one screw to secure the wire. 7. Close the Main Paper Handling Assembly. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-83...

  • Page 228: Rrp 9.40 Pre-Registration Roll Assembly

    Removal and Replacement Procedures RRP 9.40 Pre-Registration Roll Assembly (PL5.2.4) Front Bearing Pre-Registration Knob MSI Out Holder Figure 1 Idler Gear Figure 2 Pre-Registration Gear 2 Pre-Registration Roll Shaft Figure 3 RS1038XB 9-84 magicolor 330 - Base Engine Service Manual...
  • Page 229 8. Use an E ring to secure the front of the Pre-Registration Shaft to the front of the Main Paper Handling Assembly. 9. Reinstall the green Pre-Registration Knob onto the Pre-Registration Shaft. 10. Reinstall the Pre-Registration Clutch (RRP 9.41). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-85...

  • Page 230: Rrp 9.41 Pre-Registration Clutch

    Removal and Replacement Procedures RRP 9.41 Pre-Registration Clutch (PL5.2.8) Pre-Registration Gear P/J95 Pre-Registration Support Pre-Registration Clutch Figure 1 Pre-Registration Gear Assembly Figure 2 RS1039XB 9-86 magicolor 330 - Base Engine Service Manual...
  • Page 231 6. Reinstall the Pre-Registration Gear Assembly to the Main Paper Handling Assembly and use two screws to secure the Gear Assembly. 7. Reinstall the Pre-Registration Chute Assembly (RRP 9.38). 8. Reinstall the Main Paper Handling Assembly (RRP 9.36). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-87...

  • Page 232: Rrp 9.42 Registration Clutch

    Removal and Replacement Procedures RRP 9.42 Registration Clutch (PL5.2.15) Registration Clutch P/J94 RS1040XB RS1040XB 9-88 magicolor 330 - Base Engine Service Manual...
  • Page 233 3. Route the Registration Clutch wire to the underside of the Main Paper Handling Assembly and recon- nect P/J 94. 4. Reinstall the Main Paper Handling Assembly (RRP 9.36). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-89...

  • Page 234: Rrp 9.43 Metal Registration Roll

    Removal and Replacement Procedures RRP 9.43 Metal Registration Roll (PL5.2.16) Metal Registration Roll Rear Bearing Front Bearing Out Gear RS1041XB RS1041XB 9-90 magicolor 330 - Base Engine Service Manual...
  • Page 235 5. Use an E ring to secure the Gear onto the end of the Metal Registration Roll. 6. Reinstall the Registration Brake Clutch (RRP 9.46). 7. Reinstall the Registration Clutch (RRP 9.42). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-91...

  • Page 236: Rrp 9.44 Rubber Registration Roll

    Removal and Replacement Procedures RRP 9.44 Rubber Registration Roll (PL5.2.24) Rear Bearing Rubber Registration Roll Rear Spring Front Bearing Gear Front Spring RS1042XB RS1042XB 9-92 magicolor 330 - Base Engine Service Manual...
  • Page 237 6. Reinstall the Gear onto the front end of the Rubber Registration Roll and use an E ring to secure the Gear to the Roll. 7. Reinstall the Metal Registration Roll (RRP 9.43). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-93...

  • Page 238: Rrp 9.45 Registration Sensor

    Removal and Replacement Procedures RRP 9.45 Registration Sensor (PL5.2.28) Registration Sensor P/J93 Latches RS1043XB RS1043XB 9-94 magicolor 330 - Base Engine Service Manual...
  • Page 239 2. Carefully press the Registration Sensor into position on the Main Paper Handling Assembly. The latch arms lock the Sensor into place. 3. Reconnect P/J 93 to the Registration Sensor. 4. Reinstall the Main Paper Handling Assembly (RRP 9.36). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-95...

  • Page 240: Rrp 9.46 Registration Brake Clutch

    Removal and Replacement Procedures RRP 9.46 Registration Brake Clutch (PL5.2.20) P/J 109 Figure 1 Registration Brake Assembly Figure 2 Registration Brake Gear Registration Brake Clutch Figure 3 RS1056XB RS1056XB 9-96 magicolor 330 - Base Engine Service Manual...
  • Page 241 4. Use three screws to secure the Registration Brake Clutch Assembly to the Main Paper Handling Assembly. 5. Reconnect P/J 109 to the Registration Brake Clutch (Figure 1). 6. Reinstall the Main Paper Handling Assembly (RRP 9.36). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-97...

  • Page 242: Rrp 9.47 Ros Assembly

    Removal and Replacement Procedures RRP 9.47 ROS Assembly (PL6.1.1) ROS Cover ROS Assembly RS1045XB RS1045XB 9-98 magicolor 330 - Base Engine Service Manual...
  • Page 243 5. Remove the four screws securing the ROS Assembly to the printer frame. 6. Carefully lift the ROS Assembly a few inches off of the printer frame and reach under the Assembly and disconnect P/J 123 from the ROS Motor PWB.

  • Page 244: Rrp 9.48 Xerographic Cartridge

    Removal and Replacement Procedures RRP 9.48 Xerographic Cartridge (PL6.1.11) Locking Lever IBT Tension Lever Xerographic Cartridge RS1046XC RS1046XC 9-100 magicolor 330 - Base Engine Service Manual...
  • Page 245 9. Raise the IBT Tension Lever. 10. Close the Front Cover. 11. If your printer configuration does not support the CRUM automatic life counter reset, then refer to Sec- tion 9 of this manual and reset the Xerographic Cartridge Life Counter to zero.

  • Page 246: Rrp 9.49 Waste Toner Box

    Removal and Replacement Procedures RRP 9.49 Waste Toner Box (PL6.1.12) Waste Toner Box latch Waste Toner Box RS1047XC RS1047XC 9-102 magicolor 330 - Base Engine Service Manual...
  • Page 247 2. Slide the Waste Toner Box into the Toner Box cavity. 3. Push in on the Waste Toner Box until it latches into place. 4. Raise the IBT Tension Lever. 5. Close the Front Cover. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-103...

  • Page 248: Rrp 9.50 Adc Sensor Assembly

    Removal and Replacement Procedures RRP 9.50 ADC Sensor Assembly (PL6.1.20) Rear cutout ADC Sensor Assembly RS1048XB RS1048XB 9-104 magicolor 330 - Base Engine Service Manual...
  • Page 249 4. Remove the E ring securing the front of the ADC Sensor Assembly to the front of the printer frame. 5. Reach inside the printer cavity and slide the front end of the ADC Sensor out of the hole at the front of the printer.

  • Page 250: Rrp 9.51 Erase Lamp Assembly

    Removal and Replacement Procedures RRP 9.51 Erase Lamp Assembly (PL6.1.30) Erase Lamp latch RS1049XB RS1049XB 9-106 magicolor 330 - Base Engine Service Manual...
  • Page 251 Assembly and remove the Lamp. Replacement 1. Route the Erase Lamp wire through the hole in the top of the printer frame. 2. Position the Erase Lamp against the XL Rail Assembly so the three latches on the Lamp line up with the three holes in the Rail Assembly.

  • Page 252: Rrp 9.52 Xl Rail Assembly

    Removal and Replacement Procedures RRP 9.52 XL Rail Assembly (PL6.1.40) Wire Clamps Figure 1 XL Rail Assembly Figure 2 RS1050XB RS1050XB 9-108 magicolor 330 - Base Engine Service Manual...
  • Page 253 4. Position the front lip of the XL Rail Assembly so it is on the outside front of the printer frame. 5. Line up the four screw holes in the XL Rail Assembly with the four screw holes in the printer frame.

  • Page 254: Rrp 9.53 Waste Toner Sensor

    Removal and Replacement Procedures RRP 9.53 Waste Toner Sensor (PL6.1.42) Waste Toner Sensor Bottom of XL Rail Assembly RS1057XB RS1057XB 9-110 magicolor 330 - Base Engine Service Manual...
  • Page 255 2. Press the two Sensor latch arms into the cutouts in the XL Rail Assembly. The Sensor snaps into place. 3. Reinstall the XL Rail Assembly (RRP 9.52). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-111...

  • Page 256: Rrp 9.54 Toner Box Sensor

    Removal and Replacement Procedures RRP 9.54 Toner Box Sensor (PL6.1.43) Bottom of XL Rail Assembly Toner Box Sensor RS1058XB RS1058XB 9-112 magicolor 330 - Base Engine Service Manual...
  • Page 257 2. Press the four Sensor latch arms into the cutouts in the XL Rail Assembly. The Sensor snaps into place. 3. Reconnect P/J 83 to the Sensor. 4. Reinstall the XL Rail Assembly (RRP 9.52). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-113...

  • Page 258: Rrp 9.55 Yellow (Y)Toner Cartridge

    Removal and Replacement Procedures RRP 9.55 Yellow (Y) Toner Cartridge (PL7.1.1) Rotary Latch Rotary Knob Toner Cartrdige Handle Toner Cartridge RS1059XB RS1059XB 9-114 magicolor 330 - Base Engine Service Manual...
  • Page 259 7. Position the Yellow Toner Cartridge so the printed arrow is on the top of the Cartridge and is facing the printer. 8. Slide the Cartridge as far as it will go into the printer. 9. Turn the Yellow Toner Cartridge handle clockwise until it stops.

  • Page 260: Rrp 9.56 Magenta (M) Toner Cartridge

    Removal and Replacement Procedures RRP 9.56 Magenta (M) Toner Cartridge (PL7.1.2) Rotary Latch Rotary Knob Toner Cartrdige Handle Toner Cartridge RS1059XB RS1059XB 9-116 magicolor 330 - Base Engine Service Manual...
  • Page 261 7. Position the Magenta Toner Cartridge so the printed arrow is on the top of the Cartridge and is facing the printer. 8. Slide the Cartridge as far as it will go into the printer. 9. Turn the Magenta Toner Cartridge handle clockwise until it stops.

  • Page 262: Rrp 9.57 Cyan (C) Toner Cartridge

    Removal and Replacement Procedures RRP 9.57 Cyan (C) Toner Cartridge (PL7.1.3) Rotary Latch Rotary Knob Toner Cartrdige Handle Toner Cartridge RS1059XB RS1059XB 9-118 magicolor 330 - Base Engine Service Manual...
  • Page 263 7. Position the Cyan Toner Cartridge so the printed arrow is on the top of the Cartridge and is facing the printer. 8. Slide the Cartridge as far as it will go into the printer. 9. Turn the Cyan Toner Cartridge handle clockwise until it stops.

  • Page 264: Rrp 9.58 Black (K) Toner Cartridge

    Removal and Replacement Procedures RRP 9.58 Black (K) Toner Cartridge (PL7.1.4) Rotary Latch Rotary Knob Toner Cartrdige Handle Toner Cartridge RS1059XB RS1059XB 9-120 magicolor 330 - Base Engine Service Manual...
  • Page 265 7. Position the Black Toner Cartridge so the printed arrow is on the top of the Cartridge and is facing the printer. 8. Slide the Cartridge as far as it will go into the printer. 9. Turn the Black Toner Cartridge handle clockwise until it stops.

  • Page 266: Rrp 9.59 Yellow (Y) Developer Assembly

    Removal and Replacement Procedures RRP 9.59 Yellow (Y) Developer Assembly (PL7.1.10) Rotary Latch Figure 1 Developer Assembly Shoulder screw Figure 2 RS1060XB RS1060XB 9-122 magicolor 330 - Base Engine Service Manual...
  • Page 267 7. Use a large, shoulder screw to secure the Yellow Developer Assembly to the Rotary Frame. 8. Reinstall the Used Cartridge Sensor (RRP 9.70). 9. Reinstall the Rotary Latch to the front of the printer frame and use one screw to secure the Latch to the frame.

  • Page 268: Rrp 9.60 Yellow (Y) Developer

    Removal and Replacement Procedures RRP 9.60 Yellow (Y) Developer (PL7.1.13) Upper Developer Assembly Lower Developer Assembly Drive Gear Cluster Figure 1 Developer Figure 2 RS1061XB RS1061XB 9-124 magicolor 330 - Base Engine Service Manual...
  • Page 269 9. Rotate the Developer Assembly gears so the Magnet Roll turns and the Developer forms an even brush on the Roll. 10. Reinstall the Yellow Developer Assembly (RRP 9.59). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-125...

  • Page 270: Rrp 9.61 Magenta (M) Developer Assembly

    Removal and Replacement Procedures RRP 9.61 Magenta (M) Developer Assembly (PL7.1.20) Rotary Latch Figure 1 Developer Assembly Shoulder screw Figure 2 RS1060XB RS1060XB 9-126 magicolor 330 - Base Engine Service Manual...
  • Page 271 7. Use a large, shoulder screw to secure the Magenta Developer Assembly to the Rotary Frame. 8. Reinstall the Used Cartridge Sensor (RRP 9.70). 9. Reinstall the Rotary Latch to the front of the printer frame and use one screw to secure the Latch to the frame.

  • Page 272: Rrp 9.62 Magenta (M) Developer

    Removal and Replacement Procedures RRP 9.62 Magenta (M) Developer (PL7.1.23) Upper Developer Assembly Lower Developer Assembly Drive Gear Cluster Figure 1 Developer Figure 2 RS1061XB RS1061XB 9-128 magicolor 330 - Base Engine Service Manual...
  • Page 273 9. Rotate the Developer Assembly gears so the Magnet Roll turns and the Developer forms an even brush on the Roll. 10. Reinstall the Magenta Developer Assembly (RRP 9.61). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-129...

  • Page 274: Rrp 9.63 Cyan (C) Developer Assembly

    Removal and Replacement Procedures RRP 9.63 Cyan (C) Developer Assembly (PL7.1.30) Rotary Latch Figure 1 Developer Assembly Shoulder screw Figure 2 RS1060XB RS1060XB 9-130 magicolor 330 - Base Engine Service Manual...
  • Page 275 7. Use a large, shoulder screw to secure the Cyan Developer Assembly to the Rotary Frame. 8. Reinstall the Used Cartridge Sensor (RRP 9.70). 9. Reinstall the Rotary Latch to the front of the printer frame and use one screw to secure the Latch to the frame.

  • Page 276: Rrp 9.64 Cyan (C) Developer

    Removal and Replacement Procedures RRP 9.64 Cyan (C) Developer (PL7.1.33) Upper Developer Assembly Lower Developer Assembly Drive Gear Cluster Figure 1 Developer Figure 2 RS1061XB RS1061XB 9-132 magicolor 330 - Base Engine Service Manual...
  • Page 277 9. Rotate the Developer Assembly gears so the Magnet Roll turns and the Developer forms an even brush on the Roll. 10. Reinstall the Cyan Developer Assembly (RRP 9.63). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-133...

  • Page 278: Rrp 9.65 Black (K) Developer Assembly

    Removal and Replacement Procedures RRP 9.65 Black (K) Developer Assembly (PL7.1.40) Rotary Latch Figure 1 Developer Assembly Shoulder screw Figure 2 RS1060XB RS1060XB 9-134 magicolor 330 - Base Engine Service Manual...
  • Page 279 7. Use a large, shoulder screw to secure the Black Developer Assembly to the Rotary Frame. 8. Reinstall the Used Cartridge Sensor (RRP 9.70). 9. Reinstall the Rotary Latch to the front of the printer frame and use one screw to secure the Latch to the frame.

  • Page 280: Rrp 9.66 Black (K) Developer

    Removal and Replacement Procedures RRP 9.66 Black (K) Developer (PL7.1.43) Upper Developer Assembly Lower Developer Assembly Drive Gear Cluster Figure 1 Developer Figure 2 RS1061XB RS1061XB 9-136 magicolor 330 - Base Engine Service Manual...
  • Page 281 9. Rotate the Developer Assembly gears so the Magnet Roll turns and the Developer forms an even brush on the Roll. 10. Reinstall the Black Developer Assembly (RRP 9.65). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-137...

  • Page 282: Rrp 9.67 Rotary Frame Assembly

    Removal and Replacement Procedures RRP 9.67 Rotary Frame Assembly (PL7.2.2) Figure 1 Rear Bearing Front Bearing Figure 2 RS1062XB RS1062XB 9-138 magicolor 330 - Base Engine Service Manual...
  • Page 283 10. Remove the Developer Tie Plate (RRP 9.118). 11. Remove the Rotary Sensor (RRP 9.68). 12. Remove the large E ring securing the Rear Rotary Bearing to the rear of the printer frame and slide the Rear Bearing off of the Rotary Frame shaft (Figure 2).

  • Page 284: Rrp 9.68 Rotary Sensor

    Removal and Replacement Procedures RRP 9.68 Rotary Sensor (PL7.2.22) Rotary Sensor Rotary Sensor Plate P/J58 RS1063XB RS1063XB 9-140 magicolor 330 - Base Engine Service Manual...
  • Page 285 The Sensor snaps into place. 3. Reconnect P/J 58 to the Rotary Sensor. 4. Position the Rotary Plate against the printer frame so the Rotary Sensor is facing into the cutout in the frame. 5. Realign the Plate so the screw hole and two positioning holes in the Plate line up with the screw hole and two positioning pins on the printer frame.

  • Page 286: Rrp 9.69 Cartridge Sensor

    Removal and Replacement Procedures RRP 9.69 Cartridge Sensor (PL7.2.26) Cartridge Sensor Holder Figure 1 P/J87 Cartridge Sensor Figure 2 RS1064XB RS1064XB 9-142 magicolor 330 - Base Engine Service Manual...
  • Page 287 7. Move the Holder around until the side latches on the Holder line up with the cutouts in the frame. 8. Push the Holder forward until the front latch secures the Holder to the frame. 9. Reinstall the Fuser Assembly (RRP 9.80). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-143...

  • Page 288: Rrp 9.70 Used Cartridge Sensor

    Removal and Replacement Procedures RRP 9.70 Used Cartridge Sensor (PL7.2.30) Used Cartridge Sensor Plate Used Cartridge Sensor RS1065XB RS1065XB 9-144 magicolor 330 - Base Engine Service Manual...
  • Page 289 2. Use one screw to secure the Sensor to the Plate. 3. Reconnect P/J 88 to the Used Cartridge Sensor. 4. Reinstall the Used Cartridge Sensor Plate to the printer frame and use one screw to secure the Plate. 5. Reinstall the Top Cover (RRP 9.3).

  • Page 290: Rrp 9.71 Transfer Assembly

    Removal and Replacement Procedures RRP 9.71 Transfer Assembly (PL8.1.3) IBT Bracket Figure 1 Spring Loaded Collar Transfer Assembly Figure 2 Figure 3 Transfer Assembly Figure 4 RS1066XB RS1066XB 9-146 magicolor 330 - Base Engine Service Manual...
  • Page 291 4. Remove the ADC Sensor Assembly (RRP 9.50). 5. Disconnect P/J 57 from the TR0 Sensor. 6. Remove the two screws securing the IBT Bracket to the rear of the printer frame and remove the Bracket (Figure 1) The IBT is easily scratched. When removing the Transfer Assembly be extremely careful that you do not touch the surface of the IBT with your fingers or scrape the IBT against other components.

  • Page 292: Rrp 9.72 Tension Lever

    Removal and Replacement Procedures RRP 9.72 Tension Lever (PL8.1.4) RS1067XB RS1067XB 9-148 magicolor 330 - Base Engine Service Manual...
  • Page 293 3. Rotate the Tension Lever counter clockwise and clockwise to make sure the Lever is securely in place on the Shaft. 4. Reinstall the Xerographic Cartridge (RRP 9.48). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-149...

  • Page 294: Rrp 9.73 2Nd Btr Cam Assembly

    Removal and Replacement Procedures RRP 9.73 2nd BTR Cam Assembly (PL8.1.10) P/J DTS RS1068XB RS1068XB 9-150 magicolor 330 - Base Engine Service Manual...
  • Page 295 4. Insert the Cam Assembly gears through the opening in the rear of the printer frame and insert the ends of the two shafts into the bearings in the BTR Side Bracket. 5. Line up the three screw holes in the Cam Assembly with the three screw holes in the floor of the printer frame.

  • Page 296: Rrp 9.74 Btr Cam Solenoid

    Removal and Replacement Procedures RRP 9.74 BTR Cam Solenoid (PL8.1.15) BTR Cam Solenoid P/J63 RS1069XB RS1069XB 9-152 magicolor 330 - Base Engine Service Manual...
  • Page 297 3. Use one screw to secure the BTR Cam Solenoid to the BTR Side Bracket. 4. Reconnect P/J 63 to the BTR Cam Solenoid. 5. Reinstall the High Voltage Power Supply (RRP 9.120). magicolor 330 - Base Engine Service Manual BTR Side Bracket Parallel...

  • Page 298: Rrp 9.75 2Nd Btr Assembly

    Removal and Replacement Procedures RRP 9.75 2nd BTR Assembly (PL8.1.20) 2nd BTR Assembly RS1070XB RS1070XB 9-154 magicolor 330 - Base Engine Service Manual...
  • Page 299 Rear Brackets and out of the printer. Replacement 1. Position the 2nd BTR so the gears face the rear of the printer and place the 2nd BTR Assembly on the frame inside the empty Fuser cavity. 2. Place your left hand on the rear of the 2nd BTR and place your right hand on the front of the 2nd BTR and push the 2nd BTR into the slots in the IBT Front and Rear Brackets.

  • Page 300: Rrp 9.76 Belt Cleaner Assembly

    Removal and Replacement Procedures RRP 9.76 Belt Cleaner Assembly (PL8.1.30) Cleaner Support Figure 1 Belt Cleaner Assembly Figure 2 RS1071XB RS1071XB 9-156 magicolor 330 - Base Engine Service Manual...
  • Page 301 4. Loosen the two screws securing the Cleaner Support to the printer frame and remove the Cleaner Support (Figure 1). 5. Slide the Belt Cleaner Assembly to the front of the printer and remove the Assembly through the Fuser cavity (Figure 2).

  • Page 302: Rrp 9.77 Auger Assembly

    Removal and Replacement Procedures RRP 9.77 Auger Assembly (PL8.1.40) Auger Drive Assembly Figure 1 Figure 2 Figure 3 Auger Assembly Figure 4 RS1072XB RS1072XB 9-158 magicolor 330 - Base Engine Service Manual...
  • Page 303 2. Remove 2nd BTR Assembly (RRP 9.75). 3. Remove the Fuser Drive Assembly (RRP 9.110). 4. Remove the two screws securing the IBT Rear Bracket to the rear of the printer frame and remove the Bracket. 5. Remove the screw securing the Auger Drive Assembly to the printer frame (Figure 1).

  • Page 304: Rrp 9.78 Ibt Belt Assembly

    Removal and Replacement Procedures RRP 9.78 IBT Belt Assembly (PL8.2.2) Push In Shaft Figure 1 Figure 2 TR0 Sensor Figure 3 RS1073XB RS1073XB 9-160 magicolor 330 - Base Engine Service Manual...
  • Page 305 5. Raise the Shaft arms above the Belt and reinstall the Push In Shaft into the ends of the Shaft arms. 6. Reinstall the Transfer Assembly (RRP 9.71). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-161...

  • Page 306: Rrp 9.79 Tr0 Sensor

    Removal and Replacement Procedures RRP 9.79 TR0 Sensor (PL8.2.12) IBT Belt TR0 Sensor RS1074XC RS1074XC 9-162 magicolor 330 - Base Engine Service Manual...
  • Page 307 2. Use one screw to secure the TR0 Sensor to the IBT frame. 3. Reconnect the P/J to the TR0 Sensor. 4. Reinstall the Transfer Assembly (RRP 9.71). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-163...

  • Page 308: Rrp 9.80 Fuser Assembly

    Removal and Replacement Procedures RRP 9.80 Fuser Assembly (PL9.1.1) Fuser Assembly Screw RS1075XC RS1075XC 9-164 magicolor 330 - Base Engine Service Manual...
  • Page 309 RRP 9.80 Fuser Assembly (PL9.1.1) Removal 1. Slide Tray 1 a few inches out of the printer so you can access the screw that prevents the Fuser Assembly from sliding out of the printer. 2. Remove the screw securing the Fuser Assembly to the printer frame.

  • Page 310: Rrp 9.81 Main Fuser Assembly

    Removal and Replacement Procedures RRP 9.81 Main Fuser Assembly (PL9.1.2) Main Fuser Assembly P/Js RS1076XB RS1076XB 9-166 magicolor 330 - Base Engine Service Manual...
  • Page 311 4. Reinstall the Oil Roll Assembly (RRP 9.82). 5. Refer to Section 9 of this manual and reset to zero the two Life Counters for the Main Fuser Assembly. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures...

  • Page 312: Rrp 9.82 Oil Roll Assembly

    Removal and Replacement Procedures RRP 9.82 Oil Roll Assembly (PL9.1.10) Oil Roll Assembly Fuser Assembly RS1077XB RS1077XB 9-168 magicolor 330 - Base Engine Service Manual...
  • Page 313 2. Hold onto the recessed handle and lower the Oil Roll Assembly into the Fuser Assembly. 3. Press on the Oil Roll Assembly until it snaps into place. 4. Slide the Fuser Assembly into the printer. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-169...

  • Page 314: Rrp 9.83 Pressure Roll

    Removal and Replacement Procedures RRP 9.83 Pressure Roll (PL9.2.9) Inlet Plate Bearing Bearing RS1078XB RS1078XB 9-170 magicolor 330 - Base Engine Service Manual...
  • Page 315 2. Reinstall the Fuser Inlet Plate to the Main Fuser Assembly and use one screw to secure the Plate to the Assembly. 3. Reinstall the Lower Guide Assembly (RRP 9.99). 4. Reinstall the Heat Roll (RRP 9.84). 5. Reinstall the Heat Roll Heat Rod (RRP 9.86). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-171...

  • Page 316: Rrp 9.84 Heat Roll

    Removal and Replacement Procedures RRP 9.84 Heat Roll (PL9.2.12) Bearing Heat Roll Heat Roll Gear Bearing RS1079XB RS1079XB 9-172 magicolor 330 - Base Engine Service Manual...
  • Page 317 11. Reinstall a small ring into the groove at the rear end of the Heat Roll shaft to secure the Gear to the shaft. 12. Reinstall the Heat Roll Heat Rod (RRP 9.86). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-173...

  • Page 318: Rrp 9.85 Pressure Roll Heat Rod

    Removal and Replacement Procedures RRP 9.85 Pressure Roll Heat Rod (PL9.2.19) Front Rear RS1080XB RS1080XB 9-174 magicolor 330 - Base Engine Service Manual...
  • Page 319 3. Reconnect the Pressure Roll Heat Rod to the Heat Roll Heat Rod. 4. Reinstall a new piece of shrink tubing over the connection. 5. Reinstall the Upper Fuser Assembly (RRP 9.87). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-175...

  • Page 320: Rrp 9.86 Heat Roll Heat Rod

    Removal and Replacement Procedures RRP 9.86 Heat Roll Heat Rod (PL9.2.20) Front Rear RS1081XB RS1081XB 9-176 magicolor 330 - Base Engine Service Manual...
  • Page 321 4. Reconnect the Heat Roll Heat Rod to the Pressure Roll Heat Rod. 5. Reinstall a new piece of shrink tubing over the connection. 6. Reinstall the Upper Fuser Assembly (RRP 9.87). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-177...

  • Page 322: Rrp 9.87 Upper Fuser Assembly

    Removal and Replacement Procedures RRP 9.87 Upper Fuser Assembly (PL9.2.23) Temperature Sensor Upper Fuser Assembly RS1082XB RS1082XB 9-178 magicolor 330 - Base Engine Service Manual...
  • Page 323 9. Place one screw down the access hole at the front of the Upper Fuser Assembly to secure the copper strap to the Fuser Front Cover. 10. Reinstall the Main Fuser Assembly (RRP 9.81). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-179...

  • Page 324: Rrp 9.88 Temperature Sensor Assembly

    Removal and Replacement Procedures RRP 9.88 Temperature Sensor Assembly (PL9.2.24) Temperature Sensor Assembly RS1083XB RS1083XB 9-180 magicolor 330 - Base Engine Service Manual...
  • Page 325 6. Reconnect P/J 75 to the Fuser Exit Sensor. 7. Secure the wire harness under all of the harness clips that are molded into the Upper Fuser Assembly. 8. Reinstall the Upper Fuser Assembly (RRP 9.87). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-181...

  • Page 326: Rrp 9.89 Fuser Exit Sensor

    Removal and Replacement Procedures RRP 9.89 Fuser Exit Sensor (PL9.2.25) Fuser Exit Sensor P/J75 RS1084XB RS1084XB 9-182 magicolor 330 - Base Engine Service Manual...
  • Page 327 10. Use one screw to secure the Lower Exit Guide to the Main Fuser Assembly. 11. Lower the Upper Guide Assembly. 12. Reinstall the Main Fuser Assembly (RRP 9.81). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-183...

  • Page 328: Rrp 9.90 Exit-1 Roll Assembly

    Removal and Replacement Procedures RRP 9.90 Exit-1 Roll Assembly (PL9.3.7) RS1085XB RS1085XB 9-184 magicolor 330 - Base Engine Service Manual...
  • Page 329 8. Slide the front bearing into place in the cutout and use an E ring to secure the Exit-1 Roll Shaft to the front bearing. 9. Reinstall the Main Fuser Assembly (RRP 9.81). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-185...

  • Page 330: Rrp 9.91 Exchange Chute

    Removal and Replacement Procedures RRP 9.91 Exchange Chute (PL9.3.10) Exchange Stopper-F Spring 9-186 Exchange Stopper-R Notch RS1086XC magicolor 330 - Base Engine Service Manual RS1086XC...
  • Page 331 4. Reinstall the Exchange Stopper-F to the Tray and use one screw to secure the Stopper. 5. Reinstall the Exchange Stopper-R to the Tray and use one screw to secure the Stopper. 6. Reinstall the Main Fuser Assembly (RRP 9.81). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-187...

  • Page 332: Rrp 9.92 Exchange Solenoid

    Removal and Replacement Procedures RRP 9.92 Exchange Solenoid (PL9.3.16) Exchange Bracket Figure 1 Exchange Bracket Exchange Solenoid Figure 2 RS1087XB RS1087XB 9-188 magicolor 330 - Base Engine Service Manual...
  • Page 333 6. Use two screws to secure the Exchange Bracket to the Fuser Tray. 7. Reinstall the Exchange Chute (RRP 9.91). 8. Reinstall the Oil Cam Solenoid (RRP 9.93). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-189...

  • Page 334: Rrp 9.93 Oil Cam Solenoid

    Removal and Replacement Procedures RRP 9.93 Oil Cam Solenoid (PL9.3.21) Oil Cam Solenoid Rear Rail P/J73 Figure 1 Position of Solenoid arms against Cam Figure 2 RS1088XB RS1088XB 9-190 magicolor 330 - Base Engine Service Manual...
  • Page 335 5. Reinstall the Fuser Rear Rail onto the Fuser Tray and use two screws to secure the Rail to the Tray. 6. Reinstall the Main Fuser Assembly (RRP 9.81). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures...

  • Page 336: Rrp 9.94 Oil Cam Assembly

    Removal and Replacement Procedures RRP 9.94 Oil Cam Assembly (PL9.3.22) Latch Latch Oil Cam Assembly Tray Lever Latch RS1089XB RS1089XB 9-192 magicolor 330 - Base Engine Service Manual...
  • Page 337 Fuser Tray. 6. Push the Fuser Lever onto the Fuser Tray. The four latches snap into place. 7. Reinstall the Oil Cam Solenoid (RRP 9.93). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-193...

  • Page 338: Rrp 9.95 Cru Switch Assembly

    Removal and Replacement Procedures RRP 9.95 CRU Switch Assembly (PL9.3.25) P/J77 CRU Switch Latches Fuser Rear Rail RS1090XB RS1090XB 9-194 magicolor 330 - Base Engine Service Manual...
  • Page 339 7. Push the Fuser Lever onto the Fuser Tray. 8. The four latches snap into place. 9. Reinstall the Oil Roll Assembly (RRP 9.82). 10. Reinstall the Fuser Assembly (RRP 9.80). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-195...

  • Page 340: Rrp 9.96 Cleaner Cam Solenoid

    Removal and Replacement Procedures RRP 9.96 Cleaner Cam Solenoid (PL9.4.23) Cleaner Cam Solenoid Input Bracket Figure 1 Rear Rail Position of Solenoid arms on Cam Figure 2 RS1091XB RS1091XB 9-196 magicolor 330 - Base Engine Service Manual...
  • Page 341 8. Reinstall the Fuser Rear Rail onto the Fuser Tray and use two screws to secure the Rail to the Tray. 9. Reinstall the Main Fuser Assembly (RRP 9.81). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures...

  • Page 342: Rrp 9.97 Cleaner Cam Assembly

    Removal and Replacement Procedures RRP 9.97 Cleaner Cam Assembly (PL9.4.26) Cleaner Cam Rear Bearing Cleaner Cam Assembly Front Rail RS1092XB RS1092XB 9-198 magicolor 330 - Base Engine Service Manual...
  • Page 343 10. Use an E ring to secure the Cam to the Cam Assembly shaft. 11. Reinstall the Fuser Front Rail and use two screws to secure the Rail to the Fuser Tray. 12. Reinstall the Cleaner Cam Solenoid (RRP 9.96). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-199...

  • Page 344: Rrp 9.98 Upper Guide Assembly

    Removal and Replacement Procedures RRP 9.98 Upper Guide Assembly (PL9.2.32) Pivot arm Upper Guide Assembly Cutout RS1093XB RS1093XB 9-200 magicolor 330 - Base Engine Service Manual...
  • Page 345 1. Position the Upper Guide Assembly as shown in the figure and insert the front and rear pivot arms into the cutouts in the Fuser frame. 2. Close the Upper Guide Assembly. 3. Reinstall the Oil Roll Assembly (RRP 9.82). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-201...

  • Page 346: Rrp 9.99 Lower Guide Assembly

    Removal and Replacement Procedures RRP 9.99 Lower Guide Assembly (PL9.2.26) Lower Guide Assembly RS1094XB RS1094XB 9-202 magicolor 330 - Base Engine Service Manual...
  • Page 347 3. Line up the screw hole in the Guide with the screw hole in the Fuser frame and use one screw to secure the Guide to the Fuser. 4. Reinstall the Upper Guide Assembly (RRP 9.98). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-203...

  • Page 348: Rrp 9.100 Exit Tray

    Removal and Replacement Procedures RRP 9.100 Exit Tray (PL10.1.10) Rear Pivot Arm Leaf Spring Position of Spring when Tray is installed RS1095XB RS1095XB 9-204 magicolor 330 - Base Engine Service Manual...
  • Page 349 3. Remove the front pivot arm of the Tray from the front pivot hole in the printer frame. 4. Remove the rear pivot arm of the Tray from the rear pivot hole in the printer frame and remove the Exit Tray.

  • Page 350: Rrp 9.101 Lower Exit Assembly

    Removal and Replacement Procedures RRP 9.101 Lower Exit Assembly (PL10.1.1) RS1096XB RS1096XB 9-206 magicolor 330 - Base Engine Service Manual...
  • Page 351 3. Disconnect P/J 111 from the P/J near the top rear of the Lower Exit Assembly. 4. Remove the five screws securing the Lower Exit Assembly to the printer frame. 5. Lift the Lower Exit Assembly to unhook the top of the Assembly from the printer frame and remove the Assembly.

  • Page 352: Rrp 9.102 Upper Exit Assembly

    Removal and Replacement Procedures RRP 9.102 Upper Exit Assembly (PL10.1.2) Pivot arm Pivot hole RS1097XB RS1097XB 9-208 magicolor 330 - Base Engine Service Manual...
  • Page 353 3. Push in the on the rear of the Upper Exit Assembly enough so the rear pivot arm of the Lower Exit Assembly fits into the rear pivot hole of the Upper Exit Assembly. 4. Open and close the Upper Exit Assembly to make sure it moves smoothly. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures °...

  • Page 354: Rrp 9.103 Full Stack Sensor

    Removal and Replacement Procedures RRP 9.103 Full Stack Sensor (PL10.2.21) Full Stack Sensor P/J167 RS2024XB RS2024XB 9-210 magicolor 330 - Base Engine Service Manual...
  • Page 355 2. Route the Full Stack Sensor wire harness through the wire clamp. 3. Reinstall the Full Stack Sensor onto the Lower Exit Assembly and use one screw to secure the Sensor. 4. Reinstall the Lower Exit Assembly (RRP 9.101). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-211...

  • Page 356: Rrp 9.104 Exit-2 Roll Assembly

    Removal and Replacement Procedures RRP 9.104 Exit-2 Roll Assembly (PL10.2.5) Spur Gear Exit-2 Roll Spur Gear RS1098XB RS1098XB 9-212 magicolor 330 - Base Engine Service Manual...
  • Page 357 5. Slide a Spur Gear onto the rear of the Exit-2 Roll Shaft and use an E ring to secure the Gear to the Shaft. 6. Reinstall the Lower Exit Assembly (RRP 9.101). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-213...

  • Page 358: Rrp 9.105 Exit-3 Roll Assembly

    Removal and Replacement Procedures RRP 9.105 Exit-3 Roll Assembly (PL10.2.7) Front Bearing Spur Gear Rear Bearing RS1099XB RS1099XB 9-214 magicolor 330 - Base Engine Service Manual...
  • Page 359 4. Slide a Spur Gear onto the front of the Exit-3 Roll Shaft and use an E ring to secure the Gear to the Shaft. 5. Use an E ring to secure the Exit-3 Roll Shaft to the front of the Lower Exit Assembly. 6. Reinstall the Top Cover (RRP 9.3). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-215...

  • Page 360: Rrp 9.106 Top Exit Sensor

    Removal and Replacement Procedures RRP 9.106 Top Exit Sensor (PL10.2.12) Top Exit Sensor P/J165 RS2000XB RS2000XB 9-216 magicolor 330 - Base Engine Service Manual...
  • Page 361 2. Press the Sensor against the Lower Exit Assembly until the latches snap into place. 3. Make sure the Actuator moves freely. 4. Reinstall the Lower Exit Assembly (RRP 9.101). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-217...

  • Page 362: Rrp 9.107 Exit Chute Switch

    Removal and Replacement Procedures RRP 9.107 Exit Chute Switch (PL10.2.13) Exit Chute Switch P/J166 RS2001XB RS2001XB 9-218 magicolor 330 - Base Engine Service Manual...
  • Page 363 2. Line up the positioning pin and the two latches on the Sensor with the three holes in the Lower Exit Assembly. 3. Press the Sensor against the Assembly until the latches snap into place. 4. Reinstall the Lower Exit Assembly (RRP 9.101). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-219...

  • Page 364: Rrp 9.108 Fuser Fan

    Removal and Replacement Procedures RRP 9.108 Fuser Fan (PL10.2.15) P/J111 Fuser Fan RS2002XB RS2002XB 9-220 magicolor 330 - Base Engine Service Manual...
  • Page 365 The latches lock the Fan into place in the Lower Exit Assembly. 3. Reconnect P/J 111 to the P/J near the top rear of the Lower Exit Assembly. 4. Reinstall the Rear Cover (RRP 9.4). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-221...

  • Page 366: Rrp 9.109 Paper Handling Drive Assembly

    Removal and Replacement Procedures RRP 9.109 Paper Handling Drive Assembly (PL11.1.1) Wire Clip Figure 1 Wire Clamps Paper Handling Drive Assembly Figure 2 RS2003XB RS2003XB 9-222 magicolor 330 - Base Engine Service Manual...
  • Page 367 3. Press the Paper Handling Drive Assembly against the printer frame so all of the gears fit though the cutouts and the five screw holes in the Assembly line up with the five screw holes in the frame.

  • Page 368: Rrp 9.110 Fuser Drive Assembly

    Removal and Replacement Procedures RRP 9.110 Fuser Drive Assembly (PL11.1.2) Fuser Drive Assembly Paper Handling Motor Bracket E ring Auger Assembly RS2004XB RS2004XB 9-224 magicolor 330 - Base Engine Service Manual...
  • Page 369 Fuser Drive Gear shaft into the hole in the Auger Drive Assem- bly. 2. Line up the five screw holes in the Fuser Drive Assembly with the five screw holes in the printer frame and use five screws to secure the Fuser Drive Assembly to the frame.

  • Page 370: Rrp 9.111 Paper Handling Motor Assembly

    Removal and Replacement Procedures RRP 9.111 Paper Handling Motor Assembly (PL11.1.3) Paper Handling Motor Assembly Motor Supports P/J49 & P/J50 RS2005XB RS2005XB 9-226 magicolor 330 - Base Engine Service Manual...
  • Page 371 4. Use four screws to secure the Paper Handling Motor Assembly to the Fuser Drive Assembly. 5. Reconnect P/J 49 and P/J 50 to the Paper Handling Motor PWB. 6. Reinstall the Rear Cover (RRP 9.4). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-227...

  • Page 372: Rrp 9.112 Process Motor Assembly

    Removal and Replacement Procedures RRP 9.112 Process Motor Assembly (PL11.1.12) Process Motor P/J51 & P/J52 RS2006XB RS2006XB 9-228 magicolor 330 - Base Engine Service Manual...
  • Page 373 3. Use four screws to secure the Motor Assembly to the Drive Assembly. 4. Reconnect P/J 51 and P/J 52 to the Process Motor PWB. 5. Reinstall the Rear Cover (RRP 9.4). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-229...

  • Page 374: Rrp 9.113 Process Drive Assembly

    Removal and Replacement Procedures RRP 9.113 Process Drive Assembly (PL11.1.10) Process Drive Assembly HVPS Bracket P/J51 & P/J52 RS2007XB RS2007XB 9-230 magicolor 330 - Base Engine Service Manual...
  • Page 375 Assembly to the printer frame and carefully pull the Assembly away from the frame. Replacement 1. Reinstall the Process Drive Assembly onto the printer frame, making sure you line up the positioning slot at the top left side of the Assembly with the positioning pin on the printer frame.

  • Page 376: Rrp 9.114 Rotary Motor Assembly

    Removal and Replacement Procedures RRP 9.114 Rotary Motor Assembly (PL11.1.20) P/J247 Rotary Motor RS2008XB RS2008XB 9-232 magicolor 330 - Base Engine Service Manual...
  • Page 377 Removal 1. Remove the Rear Cover (RRP 9.4). 2. Disconnect P/J 247 from the Rotary Motor PWB. 3. Remove the three screws securing the Rotary Motor Assembly to the printer frame and remove the Motor. Replacement 1. Position the Rotary Motor Assembly so the wires are at the top.

  • Page 378: Rrp 9.115 Rotary Motor Pwb

    Removal and Replacement Procedures RRP 9.115 Rotary Motor PWB (PL11.1.21) P/J246, P/J247, & P/J254 Rotary Motor PWB RS2009XB RS2009XB 9-234 magicolor 330 - Base Engine Service Manual...
  • Page 379 1. Remove the Rear Cover (RRP 9.4). 2. Remove P/J 246, P/J 247, and P/J 254 from the Rotary Motor PWB. 3. Remove the screw securing the Rotary Motor PWB to the printer frame and remove the PWB. Replacement 1. Reinstall the Rotary Motor PWB onto the printer frame.

  • Page 380: Rrp 9.116 Dispense Motor Assembly

    Removal and Replacement Procedures RRP 9.116 Dispense Motor Assembly (PL11.1.22) P/J55 Dispense Motor RS2010XB RS2010XB 9-236 magicolor 330 - Base Engine Service Manual...
  • Page 381 Motor down so the shaft rests in the large key slot (inset). 4. Line up the two screw holes in the Motor with the two screw holes in the printer frame. 5. Use two screws to secure the Motor to the frame.

  • Page 382: Rrp 9.117 Developer Clutch Assembly

    Removal and Replacement Procedures RRP 9.117 Developer Clutch Assembly (PL11.1.23) Developer Clutch P/J56 RS2011XC RS2011XC 9-238 magicolor 330 - Base Engine Service Manual...
  • Page 383 2. Disconnect P/J 56 from the Developer Clutch. 3. Remove the Fuser Drive Assembly (RRP 9.110). 4. Remove the four screws securing the Developer Clutch to the printer frame and remove the Clutch. Replacement 1. Position the Developer Clutch Assembly so the wires are at the top of the Clutch.

  • Page 384: Rrp 9.118 Developer Tie Plate

    Removal and Replacement Procedures RRP 9.118 Developer Tie Plate (PL12.1.4) Developer Tie Plate Wire Clamp RS2012XB RS2012XB 9-240 magicolor 330 - Base Engine Service Manual...
  • Page 385 4. Remove the wire and Wire Clamp from the Developer Tie Plate. 5. Remove the two screws securing the Developer Tie Plate to the rear of the printer frame. 6. Remove the two screws securing the Developer Tie Plate to the front of the printer frame.
  • Page 386 Removal and Replacement Procedures RRP 9.119 Low Voltage Power Supply (LVPS) (PL13.1.1) LVPS P/J35 Printer Frame P/J32 P/J33 RS2013XB RS2013XB 9-242 magicolor 330 - Base Engine Service Manual...
  • Page 387 3. Press in on the plug clips and disconnect P/J 32 and P/J 33 from the LVPS. 4. Release the wire harness from the wire clip located at the top left of the LVPS. 5. Remove the four screws securing the LVPS to the printer frame - lift and remove the LVPS from the printer frame.
  • Page 388 Removal and Replacement Procedures RRP 9.120 High Voltage Power Supply (HVPS) (PL13.1.2) P/J42 P/J41 RS2014XB RS2014XB 9-244 magicolor 330 - Base Engine Service Manual...
  • Page 389 4. Reconnect the five xerographic voltage P/Js to the HVPS. 5. Reconnect P/J 41 and P/J 42 to the bottom of the HVPS. 6. Reinstall the Rear Cover (RRP 9.4). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-245...

  • Page 390: Rrp 9.121 Top Cover Switch

    Removal and Replacement Procedures RRP 9.121 Top Cover Switch (PL13.1.3) Top Cover Switch P/J195 RS2015XB RS2015XB 9-246 magicolor 330 - Base Engine Service Manual...
  • Page 391 1. Remove the Top Cover Assembly (RRP 9.3). 2. Disconnect P/J 195 from the Top Cover Switch. 3. Remove the screw securing the Top Cover Switch to the printer frame and remove the Switch. Replacement 1. Line up the two positioning holes and the screw hole in the Top Cover Switch with the two positioning tabs and the screw hole in the printer frame.

  • Page 392: Rrp 9.122 Developer Fan

    Removal and Replacement Procedures RRP 9.122 Developer Fan (PL13.1.5) Fan Duct P/J82 RS2016XB RS2016XB 9-248 magicolor 330 - Base Engine Service Manual...
  • Page 393 2. Pull out on the two Fan latches as you press the Developer Fan into the Fan Duct. The Fan snaps into place. 3. Reconnect P/J 82 to the Developer Fan. 4. Reinstall the Rear Cover (RRP 9.4). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-249...

  • Page 394: Rrp 9.123 Mcu Pwb

    Removal and Replacement Procedures RRP 9.123 MCU PWB (PL13.2.1) Ground wire RS2017XB RS2017XB 9-250 magicolor 330 - Base Engine Service Manual...
  • Page 395 3. Disconnect the two screws securing the Ground Wires to the PWB and remove the Wires. 4. Remove the two other screws securing the MCU PWB to the printer frame and remove the MCU PWB. Wear an electrostatic wrist strap and use caution when working with the MCU PWB. Static electricity can damage the sensitive electronics of the MCU PWB.

  • Page 396: Rrp 9.124 Front Cover Switch R

    Removal and Replacement Procedures RRP 9.124 Front Cover Switch R (PL13.2.3) P/J191 P/J192 P/J193 Front Cover Switch R P/J194 Latch Latch RS2018XB RS2018XB 9-252 magicolor 330 - Base Engine Service Manual...
  • Page 397 3. Squeeze the two latches on the side of the Front Cover Switch as you push the Switch out of the front of the printer frame. Replacement 1. Slide the Front Cover Switch into the cutout in the front of the printer frame. The latches snap into place. 2. Reconnect the P/J191, P/J192, P/J193, and P/J194 to the Front Cover Switch.

  • Page 398: Rrp 9.125 Front Cover Switch L

    Removal and Replacement Procedures RRP 9.125 Front Cover Switch L (PL13.2.4) P/J197 Front Cover Switch L RS2019XB RS2019XB 9-254 magicolor 330 - Base Engine Service Manual...
  • Page 399 3. Disconnect P/J197 from the Front Cover Switch L. 4. Free the Switch wire harness from the wire clips. 5. Remove the screw securing the Front Cover Switch L to the printer frame and remove the Switch. Replacement 1. Reinstall the Front Cover Switch L into the cutout in the printer frame.

  • Page 400: Rrp 9.126 Environment Sensor

    Removal and Replacement Procedures RRP 9.126 Environment Sensor (PL13.2.5) P/J105 Ground wire Environment Sensor RS2020XB RS2020XB 9-256 magicolor 330 - Base Engine Service Manual...
  • Page 401 2. Slide the Main Paper Handling Assembly out of the printer. 3. Disconnect P/J 105 from the Environment Sensor. 4. Remove the screw securing the Ground Wire and the Environment Sensor to the printer frame, push the Wire aside and remove the Sensor.

  • Page 402: Rrp 9.127 Controller Chassis Assembly

    Removal and Replacement Procedures RRP 9.127 Controller Chassis Assembly (PL14.1.1) Controller Chassis Loosen RS2021XB RS2021XB 9-258 magicolor 330 - Base Engine Service Manual...
  • Page 403 1. Slide the Main Paper Handling Assembly several inches out of the printer engine. 2. Lower Controller Chassis Assembly onto the printer frame so the four notches located at the bottom of the Controller Chassis Assembly slide behind the four loosened screws on the printer frame.

  • Page 404: Rrp 9.128 Controller Fan

    Removal and Replacement Procedures RRP 9.128 Controller Fan (PL14.1.2) Controller Fan P/J314 RS2022XB RS2022XB 9-260 magicolor 330 - Base Engine Service Manual...
  • Page 405 2. Remove the Top Cover (RRP 9.3). 3. Disconnect the Controller Fan P/J 314 from the Controller PWB. 4. Remove the two screws securing the Controller Fan to the printer frame and remove the Fan. Replacement 1. Position the Controller Fan with the label facing up and the wires close to the grommet hole.

  • Page 406: Rrp 9.129 Controller Pwb

    Removal and Replacement Procedures RRP 9.129 Controller PWB (PL14.1.10) Figure 1 Front Plate Top Plate Controller PWB Figure 2 RS2023XB RS2023XB 9-262 magicolor 330 - Base Engine Service Manual...
  • Page 407 5. Use eleven screws to secure the Controller PWB to the Controller Chassis. 6. Reconnect all P/Js to the Controller PWB. 7. Reinstall the Right Cover Assembly (RRP 9.8). 8. Reconnect all interface cables to the Controller PWB. magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-263...

  • Page 408: Rrp 9.130 Fuser Entrance Sensor

    Removal and Replacement Procedures RRP 9.130 Fuser Entrance Sensor (PL9.4.4) Horizontal Chute Bottom Cover Figure 1 Sensor Holder Fuser Entrance Sensor P/J117 Figure 2 RS2025XA RS2025XA 9-264 magicolor 330 - Base Engine Service Manual...
  • Page 409 4. Reinstall the Bottom Cover onto the Fuser Tray and use four screws to secure the Cover. 5. Reinstall the Horizontal Chute onto the Fuser Tray and use two screws to secure the Chute. 6. Reinstall the Fuser Assembly (RRP 9.80). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-265...

  • Page 410: Rrp 9.131 Fuser Chute Fan

    Removal and Replacement Procedures RRP 9.131 Fuser Chute Fan (PL9.4.10) Horizontal Chute Bottom Cover Figure 1 Fuser Chute Fan P/J80 Figure 2 RS2026XA RS2026XA 9-266 magicolor 330 - Base Engine Service Manual...
  • Page 411 4. Reinstall the Bottom Cover onto the Fuser Tray and use four screws to secure the Cover. 5. Reinstall the Horizontal Chute onto the Fuser Tray and use two screws to secure the Chute. 6. Reinstall the Fuser Assembly (RRP 9.80). magicolor 330 - Base Engine Service Manual Removal and Replacement Procedures 9-267...
  • Page 412 Removal and Replacement Procedures Blank Page 9-268 magicolor 330 - Base Engine Service Manual...

  • Page 413: Locating P/J Connectors

    P/J Location Map 8 ..............10-16 magicolor 330 - Base Engine Service Manual...

  • Page 414: P/J Location Table

    Locating P/J Connectors Use the table and maps in this section to locate specific P/J connectors within the printer. To find the location of a P/J: 1. Locate the P/J connector number in the first column of the table. 2. Locate the corresponding map and location number, such as M2-E201, in the second column.
  • Page 415 M8-H813 M8-H813 M7-F711 M7-F710 M7-F710 M8-G812 M8-G812 M8-I812 M8-I812 M8-I813 magicolor 330 - Base Engine Service Manual Connected to... Mounted on Paper Handling Motor PWB Process Motor LVPS P/J32 Process Motor MCU PWB P/J17 Dispense Motor MCU PWB P/J18 Developer Clutch...
  • Page 416 MCU PWB P/J16 CRUM Assembly P/J84 Erase Lamp P/J86A P/J86A MCU PWB P/J17 Used Cartridge Sensor MCU PWB P/J17 Waste Toner Sensor P/J116 Cartridge Sensor P/J168 P/J89A P/J89 P/J161B magicolor 330 - Base Engine Service Manual Other end connected to...
  • Page 417 M2-D212 M2-D205 105A M2-D205 M2-E211 106A M2-E211 M2-E213 M4-D409 magicolor 330 - Base Engine Service Manual Connected to... P/J90B Main Paper Handling Assembly P/J91 P/J90A Loop Main Paper Handling Assembly MCU PWB P/J20 MSI Assembly P/J92B Main Paper Handling Assembly P/J91...
  • Page 418 Feeder PWB P/J133 P/J131 MCU PWB P/J16 P/J132A Feeder PWB P/J133 P/J132 LVPS P/J33 P/J161B MCU PWB P/J17 P/J161A Top Exit Sensor P/J165 Exit Chute Switch P/J166 P/J163B MCU PWB P/J17 magicolor 330 - Base Engine Service Manual Other end connected to...
  • Page 419 M4-I408 201B M4-I408 202A M4-H408 202B M4-H408 M4-G409 M4-G408 M4-G409 M4-F409 magicolor 330 - Base Engine Service Manual Connected to... P/J163A Full Stack Sensor P/J167 Top Exit Sensor P/J161B Exit Chute Switch P/J161B Full Stack Sensor P/J163B Cartridge Sensor P/J89...
  • Page 420 1ST BTR Bias Plate HVPS P/J-D 2ND BTR Contact Plate HVPS P/J-F Heat Roll Heat Rod Controller PWB Operation Panel P/J317 Controller PWB Controller Fan Operation Panel Controller PWB P/J314 magicolor 330 - Base Engine Service Manual Other end connected to...

  • Page 421: P/J Location Map 1

    Locating P/J Connectors P/J Location Map 1 RS1101XB RS1101XB magicolor 330 - Base Engine Service Manual 10-9...

  • Page 422: P/J Location Map 2

    Locating P/J Connectors P/J Location Map 2 RS1102XC RS1102XC 10-10 magicolor 330 - Base Engine Service Manual...

  • Page 423: P/J Location Map 3

    Locating P/J Connectors P/J Location Map 3 RS1103XB RS1103XB magicolor 330 - Base Engine Service Manual 10-11...

  • Page 424: P/J Location Map 4

    Locating P/J Connectors P/J Location Map 4 RS1104XC RS1104XC 10-12 magicolor 330 - Base Engine Service Manual...

  • Page 425: P/J Location Map 5

    Locating P/J Connectors P/J Location Map 5 RS1105XB RS1105XB magicolor 330 - Base Engine Service Manual 10-13...

  • Page 426: P/J Location Map 6

    Locating P/J Connectors P/J Location Map 6 RS1106XB RS1106XB 10-14 magicolor 330 - Base Engine Service Manual...

  • Page 427: P/J Location Map 7

    Locating P/J Connectors P/J Location Map 7 RS1107XB RS1107XB magicolor 330 - Base Engine Service Manual 10-15...

  • Page 428: P/J Location Map 8

    Locating P/J Connectors P/J Location Map 8 RS1108XB RS1108XB 10-16 magicolor 330 - Base Engine Service Manual...
  • Page 429 PL30.2 Option Tray II ..............11-60 magicolor 330 - Base Engine Service Manual...

  • Page 430: Section 11 - Parts List

    7. The notation “J1<>J2 and P2” is attached to a wire harness. It indicates that connector jack 1 is attached to one end of the wire harness and connector jack 2 is attached to the other end that is plugged into plug 2. 11-2 magicolor 330 - Base Engine Service Manual...
  • Page 431 Parts List Blank Page magicolor 330 - Base Engine Service Manual 11-3...

  • Page 432: Cover

    Parts List PL1.1 Cover RS1201XB 11-4 magicolor 330 - Base Engine Service Manual...
  • Page 433 32. FILTER ASSEMBLY ... P/N 865053K91391 33. O/H COVER... P/N 865048E52301 40. LEFT LOWER COVER ... P/N 865048E49570 50. RIGHT COVER ASSEMBLY... P/N 865048K40705 51. SCREW CAP... N/A 60. OPERATION PANEL ... P/N 865048K70442 magicolor 330 - Base Engine Service Manual Parts List 11-5...
  • Page 434 Parts List PL2.1 Paper Tray I RS1202XB 11-6 magicolor 330 - Base Engine Service Manual...

  • Page 435: Pl2.1

    Parts List PL2.1 Paper Tray I 1. UNIVERSAL CASSETTE (Standard Tray, same as PL2.2.1)... P/N 1710317-001 1. OVERSIZE CASSETTE ... P/N 1710318-001 1. OVERHEAD PROJECTION (OHP) CASSETTE... P/N 1710319-001 magicolor 330 - Base Engine Service Manual 11-7...

  • Page 436: Pl2.2

    Parts List PL2.2 Paper Tray II RS1203XB 11-8 magicolor 330 - Base Engine Service Manual...
  • Page 437 13. REAR GUIDE PLATE L 14. REAR GUIDE PLATE R 15. LOCK PLATE 16. END GUIDE 17. SECTOR GEAR 18. TRAY SIZE ACTUATOR 19. TRAY BOTTOM COVER 20. SECTOR GEAR SPRING magicolor 330 - Base Engine Service Manual Parts List 11-9...

  • Page 438: Pl3.1

    Parts List PL3.1 Paper Feeder RS1204XB 11-10 magicolor 330 - Base Engine Service Manual...
  • Page 439 32. TRAY NO PAPER SENSOR...N/A 33. TRAY N/P ACTUATOR ...N/A 34. TRAY N/P HARNESS ...N/A 35. LOW PAPER SENSOR (factory installed option) ...N/A 40. TURN GEAR PIN ...N/A 41. TURN ARM SUPPORT ...N/A magicolor 330 - Base Engine Service Manual Parts List 11-11...

  • Page 440: Pl4.1

    Parts List PL4.1 Multi Sheet Inserter I (MSI) RS1205XB 11-12 magicolor 330 - Base Engine Service Manual...
  • Page 441 1. MSI ASSEMBLY (with 2~5) ...P/N 865600K70231 2. MSI FRAME ASSEMBLY (same as PL4.2.1)...P/N 865600K70231 3. MSI FRONT COVER ...P/N 865048E48450 4. MSI REAR COVER ...P/N 865048E48462 5. MSI HOLDER ...P/N 865019E32251 10. MSI TRAY ASSEMBLY ...P/N 865050K36351 magicolor 330 - Base Engine Service Manual 11-13...

  • Page 442: Pl4.2

    Parts List PL4.2 Multi Sheet Inserter II (MSI) RS1206XB 11-14 magicolor 330 - Base Engine Service Manual...
  • Page 443 23. GEAR LEVER SPRING ...N/A 24. MSI FRONT BEARING ...N/A 25. MSI SHAFT ...N/A 26. MSI CLUTCH ...P/N 865121E84690 27. MSI GEAR ...P/N 865007E45760 28. MSI REAR BEARING...N/A 29. CLUTCH BRACKET...N/A magicolor 330 - Base Engine Service Manual Parts List 11-15...

  • Page 444: Pl4.3

    Parts List PL4.3 Multi Sheet Inserter III (MSI) RS1207XC 11-16 magicolor 330 - Base Engine Service Manual...
  • Page 445 12. MSI FRONT GUIDE...N/A 13. MSI GUIDE SPRING...N/A 14. MSI REAR GUIDE ...N/A 15. GUIDE BLOCK ...N/A 16. MSI LONG N/P SENSOR ...N/A 19. CONNECTOR-2PW...N/A 20. CONNECTOR-2PB...N/A 21. MSI EARTH WIRE...N/A magicolor 330 - Base Engine Service Manual Parts List 11-17...

  • Page 446: Pl5.1 Paper Transportation L

    Parts List PL5.1 Paper Transportation l RS1208XB 11-18 magicolor 330 - Base Engine Service Manual...
  • Page 447 6. REGISTRATION CHUTE ASSEMBLY ...N/A 7. P/H FRONT RAIL-S ...N/A 8. P/H FRONT RAIL-L...N/A 9. P/H REAR RAIL-S ...N/A 10. P/H REAR RAIL-L ...N/A 20. MAIN P/H COVER...N/A 30. LATCH ARM ASSEMBLY ...P/N 865031K92400 magicolor 330 - Base Engine Service Manual Parts List 11-19...

  • Page 448: Pl5.2 Paper Transportation Ll

    Parts List PL5.2 Paper Transportation ll RS1209XC 11-20 magicolor 330 - Base Engine Service Manual...
  • Page 449 28. REGISTRATION SENSOR ...N/A 33. REGISTRATION HARNESS ASSEMBLY ...N/A 34. MSI OUT HOLDER ...N/A 35. CONNECTOR-6PW ...N/A 36. CONNECTOR-7PW ...N/A 37. REGISTRATION EARTH WIRE ...N/A 38. REGISTRATION SPACER ...N/A 39. PRE-REGISTRATION SPACER ...N/A magicolor 330 - Base Engine Service Manual Parts List 11-21...

  • Page 450: Xerographics

    Parts List PL6.1 Xerographics RS1210XB 11-22 magicolor 330 - Base Engine Service Manual...
  • Page 451 44. TONER BOX HARNESS ...N/A 45. RAIL CLAMP-1 ...N/A 46. RAIL CLAMP-2 ...N/A 50. BCR CONNECTOR ASSEMBLY ...P/N 865600K68620 60. RECEPTACLE ASSEMBLY ...N/A 70. CRUM CONNECTOR ASSEMBLY (factory installed option) ...P/N 865113K81450 magicolor 330 - Base Engine Service Manual Parts List 11-23...

  • Page 452: Development L

    Parts List PL7.1 Development l RS1211XB 11-24 magicolor 330 - Base Engine Service Manual...
  • Page 453 40. DEVELOPER ASSEMBLY BK (with 41~43, and 50)...P/N 865600K69882 41. DEVELOPER LOWER ASSEMBLY BK ...N/A 42. DEVELOPER UPPER ASSEMBLY BK ...N/A 43. DEVELOPER BK ...N/A 50. AUGER DISPENSE GEAR ...N/A magicolor 330 - Base Engine Service Manual Parts List 11-25...

  • Page 454: Pl7.2 Development Ll

    Parts List PL7.2 Development ll RS1212XB 11-26 magicolor 330 - Base Engine Service Manual...
  • Page 455 26. CARTRIDGE SENSOR ...P/N 865130E83090 27. CARTRIDGE SENSOR HARNESS ...N/A 28. USED SENSOR ASSEMBLY (with 29 and 30) ...N/A 29. USED SENSOR PLATE ...N/A 30. USED CARTRIDGE SENSOR ...P/N 865130E82830 magicolor 330 - Base Engine Service Manual Parts List 11-27...

  • Page 456: Ibt L

    Parts List PL8.1 IBT l RS1213XB 11-28 magicolor 330 - Base Engine Service Manual...
  • Page 457 20. 2ND BTR ASSEMBLY (same as PL 8.4.1) (mandatory replacement part) ...P/N 865600K68710 30. BELT CLEANER ASSEMBLY (mandatory replacement part)...P/N 865600K68641 31. CLEANER SUPPORT ASSEMBLY...N/A 40. AUGER HIGH ASSEMBLY ...P/N 865006K82811 magicolor 330 - Base Engine Service Manual Parts List 11-29...
  • Page 458 Parts List PL8.2 IBT ll RS1214XB 11-30 magicolor 330 - Base Engine Service Manual...

  • Page 459: Pl8.2

    33. SLIDE COLLAR ...N/A 34. D/R BEARING ASSEMBLY ...N/A 35. D/R REAR SPRING...N/A 36. IBT SPACER-1...N/A 37. IBT SPACER-2 (Use two to reduce rattle in the IBT Drive Roll Assembly)N/A magicolor 330 - Base Engine Service Manual Parts List 11-31...
  • Page 460 Parts List PL8.3 IBT lll RS1215XB 11-32 magicolor 330 - Base Engine Service Manual...

  • Page 461: Pl8.3

    7. BTR BEARING-4 ... N/A 8. 2ND BTR GEAR B1 ... N/A 9. GEAR B1 SHAFT ... N/A 10. DTS CONTACT HOLDER ... N/A 11. DTS PLATE... N/A 12. DTS WIRE... N/A magicolor 330 - Base Engine Service Manual Parts List 11-33...
  • Page 462 Parts List PL8.4 IBT lV RS1216XB 11-34 magicolor 330 - Base Engine Service Manual...

  • Page 463: Pl8.4

    12. 2ND BTR SPRING ...N/A 13. BTR EARTH PLATE-1 ...N/A 14. BTR EARTH PLATE-2 ...N/A 15. 2ND BTR GEAR A3 ...N/A 16. 2ND BTR GEAR A2 ...N/A 17. 2ND BTR GEAR A1 ...N/A magicolor 330 - Base Engine Service Manual Parts List 11-35...

  • Page 464: Fusing L

    Parts List PL9.1 Fusing l RS1217XB 11-36 magicolor 330 - Base Engine Service Manual...
  • Page 465 2. MAIN FUSER ASSEMBLY-220V (same as PL 9.2.1) (mandatory replacement part)P/N 865600K70012 3. FUSER TRAY ASSEMBLY (same as PL 9.3.1) ...N/A 10. OIL ROLL ASSEMBLY ...P/N 1710325-001 10. OIL ROLL ASSEMBLY (HI-DUTY) ...P/N 1710325-002 magicolor 330 - Base Engine Service Manual Parts List 11-37...
  • Page 466 Parts List PL9.2 Fusing ll RS1218XB 11-38 magicolor 330 - Base Engine Service Manual...

  • Page 467: Pl9.2

    32. UPPER GUIDE ASSEMBLY (with 33~37)...N/A 33. EXIT UPPER GUIDE ...N/A 34. H/R FINGER ...N/A 35. H/R FINGER SPRING ...N/A 36. EXIT-1 PINCH ASSEMBLY ...N/A 37. EXIT UPPER LEVER...N/A 50. FUSER TIE PLATE...N/A magicolor 330 - Base Engine Service Manual Parts List 11-39...
  • Page 468 Parts List PL9.3 Fusing lll (Same as PL9.4.1) 1 (with 2~32) [Same as PL9.1.3] 13 (with 14~19) RS1219XC 11-40 magicolor 330 - Base Engine Service Manual...

  • Page 469: Pl9.3

    22. OIL CAM ASSEMBLY...N/A 23. OIL LINK ...N/A 24. LINK WASHER ...N/A 25. CRU SWITCH ASSEMBLY...N/A 26. FUSER HARNESS ASSEMBLY...N/A 27. CONNECTOR-5PW...N/A 28. OIL LINK SPRING...N/A 31. EXCHANGE STOPPER-F...N/A 32. EXCHANGE STOPPER-R ...N/A magicolor 330 - Base Engine Service Manual Parts List 11-41...
  • Page 470 Parts List PL9.4 Fusing IV RS1227XC 11-42 magicolor 330 - Base Engine Service Manual...

  • Page 471: Pl9.4

    24. CLEANER CAM BEARING-F ...N/A 25. CLEANER CAM BEARING-R ...N/A 26. CLEANER CAM ASSEMBLY...N/A 27. CLEANER CAM PIN ...N/A 28. CLEANER CAM...N/A 29. CLEANER CAM GUIDE ...N/A 30. CLEANER CAM GUIDE HOLDER ...N/A magicolor 330 - Base Engine Service Manual Parts List 11-43...

  • Page 472: Pl10.1 Paper Exit L

    Parts List PL10.1 Paper Exit l RS1220XB 11-44 magicolor 330 - Base Engine Service Manual...
  • Page 473 1. EXIT LOWER ASSEMBLY (same as PL10.2.1) ...P/N 865054K11621 2. EXIT UPPER ASSEMBLY...P/N 865054K06621 10. EXIT TRAY ASSEMBLY (with 11~15) ...P/N 865050K27592 11. EXIT TRAY1...N/A 12. EXIT TRAY2...N/A 13. EXIT TRAY3...N/A 14. TRAY BRACKET ...N/A 15. TRAY SPRING...N/A magicolor 330 - Base Engine Service Manual Parts List 11-45...

  • Page 474: Pl10.2 Paper Exit Ll

    Parts List PL10.2 Paper Exit ll RS1221XC 11-46 magicolor 330 - Base Engine Service Manual...
  • Page 475 13. EXIT CHUTE SWITCH...P/N 865100E93440 14. EXIT HARNESS ...N/A 15. FUSER FAN ...P/N 865127E81311 20. FULL SENSOR ASSEMBLY (with 21 and 22) ...P/N 865130K55990 21. FULL STACK SENSOR ...N/A 22. FULL STACK HARNESS ...N/A magicolor 330 - Base Engine Service Manual Parts List 11-47...

  • Page 476: Pl11.1 Drive

    Parts List PL11.1 Drive RS1222XB 11-48 magicolor 330 - Base Engine Service Manual...
  • Page 477 21. ROTARY MOTOR PWB ...P/N 865160K38740 22. DISPENSE MOTOR ASSEMBLY ...P/N 865127K16311 23. DEVELOPER CLUTCH ASSEMBLY ...P/N 865121K87716 30. DRIVE CLAMP-N ...N/A 31. DRIVE CLAMP-Y ...N/A 32. DRIVE CLAMP-W ...N/A magicolor 330 - Base Engine Service Manual Parts List 11-49...

  • Page 478: Pl12.1 Frame

    Parts List PL12.1 Frame RS1223XC 11-50 magicolor 330 - Base Engine Service Manual...
  • Page 479 32. FRAME CLAMP-L ...N/A 33. FRAME CLAMP-M...N/A 34. FRAME CLAMP-S ...N/A 35. PWB SUPPORT ...N/A 36. FRAME CLAMP-PS ...N/A 37. FRAME CLAMP-PL...N/A 38. FRAME CLAMP-U ...N/A 39. SHEET CLAMP ...P/N 865019E345000 magicolor 330 - Base Engine Service Manual Parts List 11-51...

  • Page 480: Pl13.1 Electrical L

    Parts List PL13.1 Electrical l RS1224XB 11-52 magicolor 330 - Base Engine Service Manual...
  • Page 481 20. BCR WIRE ...N/A 21. DEVELOPER WIRE...N/A 22. MAIN HARNESS ASSEMBLY ...P/N 865162K16124 30. POWER CORD ...N/A 40. ELECTRIC CLAMP-S...N/A 41. ELECTRIC CLAMP-M ...N/A 50. FERRITE CORE-M1 ...N/A 51. FERRITE CORE-M2 ...N/A magicolor 330 - Base Engine Service Manual Parts List 11-53...

  • Page 482: Pl13.2 Electrical Ll

    Parts List PL13.2 Electrical ll RS1225XC 11-54 magicolor 330 - Base Engine Service Manual...
  • Page 483 4. FRONT COVER SWITCH L...P/N 865110K08280 5. ENVIRONMENT SENSOR...P/N 865130K87550 10. CONNECTOR BRACKET-P...N/A 20. P/H HARNESS ASSEMBLY ...P/N 865162K16221 21. VIDEO HARNESS...P/N 865162K16421 22. ROS HARNESS ...P/N 865162K16134 30. FERRITE CORE-P1...N/A magicolor 330 - Base Engine Service Manual Parts List 11-55...

  • Page 484: Pl14.1 Controller

    Parts List PL14.1 Controller RS1226XB 11-56 magicolor 330 - Base Engine Service Manual...
  • Page 485 2. CONTROLLER FAN ...P/N 865127K23170 3. CONTROLLER PLATE...N/A 10. MINOLTA-QMS CONTROLLER EX PWB (with 11 and 12)...P/N 2293268-902F 10. MINOLTA-QMS CONTROLLER CX PWB (with 11 and 12) ...P/N 2293268-901H 11. CONTROLLER PWB-A ...N/A 12. NIC HOLDER ...N/A 20. PANEL HARNESS...P/N 865162K42090 30.

  • Page 486: Pl30.1 Option Tray I

    Parts List PL30.1 Option Tray I RS1228XB 11-58 magicolor 330 - Base Engine Service Manual...
  • Page 487 Parts List PL30.1 Option Tray I 1. OVERSIZE TRAY [same as PL30.2.1]...P/N 1710318-001 magicolor 330 - Base Engine Service Manual 11-59...

  • Page 488: Pl30.2 Option Tray Ii

    Parts List PL30.2 Option Tray II RS1229XB 11-60 magicolor 330 - Base Engine Service Manual...
  • Page 489 12. GUIDE SPRING...N/A 13. REAR GUIDE PLATE L...N/A 14. REAR GUIDE PLATE R...N/A 15. LOCK PLATE ...N/A 16. END GUIDE...N/A 17. GUIDE STOPPER...N/A 18. OVERSIZE ACTUATOR...N/A 19. TRAY BOTTOM COVER ...N/A magicolor 330 - Base Engine Service Manual Parts List 11-61...
  • Page 490 Parts List Blank Page 11-62 magicolor 330 - Base Engine Service Manual...

  • Page 491: Wiring Diagrams And Signal Information

    BD13 MCU PWB↔Controller PWB↔Operation Panel↔Controller Fan ......12-28 magicolor 330 - Base Engine Service Manual...

  • Page 492: Wiring Diagram Notations

    Wiring Diagrams and Signal Information Wiring Diagram Notations This section of the manual contains a Master Wiring Diagram for the Qms Magicolor 330 laser printer. The Master Wiring Diagram shows the interconnections of the major subsystems within the printer. The remainder of this section divides the Master Wiring Diagram into thirteen individual block diagrams (BD) to better illustrate the electrical rela- tionships between components and assemblies within the printer.

  • Page 493: Master Wiring Diagram

    Heat Roll Heat Rod Pressure Roll Heat Rod Thermostat Thermal Fuse Temperature Sensor Fuser Exit Sensor Oil Roll Assembly CRU Switch Assembly magicolor 330 - Base Engine Service Manual MCU PWB BD13 Controller PWB BD12 BD11 BD10 Wiring Diagrams and Signal Information...

  • Page 494: Bd1 Mcu Pwb↔Lvps & Ros Assembly↔Fuser Assembly↔Various Interlock Switches

    Wiring Diagrams and Signal Information BD1 MCU PWB↔LVPS & ROS Assembly↔Fuser Assembly↔Various Interlock Switches RS1401XB 12-4 magicolor 330 - Base Engine Service Manual...
  • Page 495 LD ENB SCANNER MOTOR ON (L) 5VDC VDATA 5VDC-LD magicolor 330 - Base Engine Service Manual Switches Heat Rods. Low=On. High=Off Start of Scan signal Reference voltage for the Laser Diode Monitors state of the Front Cover Switch. Low=On. High=Off Switches the Laser Diode.

  • Page 496: Bd2 Mcu Pwb↔Adc Sensor↔Erase Lamp↔Waste Toner Sensor↔Crum

    Wiring Diagrams and Signal Information BD2 MCU PWB↔ADC Sensor↔Erase Lamp↔Waste Toner Sensor↔CRUM RS1402XC 12-6 magicolor 330 - Base Engine Service Manual...
  • Page 497 TONER BOX SENSED (L) 5 VDC WASTE TONER SENSED (H) 5VDC CRUM DATA CRUM CLOCK magicolor 330 - Base Engine Service Manual Wiring Diagrams and Signal Information Description Switches the ADC LED. Low=On. High=Off Analog signal from the ADC Sensor Switches the ADC Cleaning Solenoid.

  • Page 498: Bd3 Lvps & Mcu Pwb↔Hvps↔Xerographic Components

    Wiring Diagrams and Signal Information BD3 LVPS & MCU PWB↔HVPS↔Xerographic Components RS1403XB RS1403XB 12-8 magicolor 330 - Base Engine Service Manual...
  • Page 499 Developer Bias voltage (AC & DC) 1ST BTR First Bias Transfer Roll voltage (DC) 2ND BTR Second Bias Transfer Roll voltage (DC) Detack Saw voltage (AC) magicolor 330 - Base Engine Service Manual Wiring Diagrams and Signal Information Description 12-9...

  • Page 500: Oper Fan↔Dispense Motor

    Wiring Diagrams and Signal Information BD4 MCU PWB↔Used Cartridge Sensor↔Cartridge Sensor↔Rotary Sensor↔Developer Clutch↔Devel- oper Fan↔Dispense Motor RS1404XB RS1404XB 12-10 magicolor 330 - Base Engine Service Manual...
  • Page 501 DEVELOPER CLUTCH ON (L) 24VDC DEVELOPER FAN ON (H) 24VDC DEVELOPER FAN HALF SPEED ON (H) 24VDC DISPENSE MOTOR ON (L) 24VDC magicolor 330 - Base Engine Service Manual Wiring Diagrams and Signal Information Description Monitors the status of the Toner Cartridge. Low=New cartridge.

  • Page 502: Bd5 Mcu Pwb & Lvps↔Rotary Motor Pwb↔Rotary Motor

    Wiring Diagrams and Signal Information BD5 MCU PWB & LVPS↔Rotary Motor PWB↔Rotary Motor RS1405XB 12-12 magicolor 330 - Base Engine Service Manual...
  • Page 503 ROTARY MOTOR ON (L) 5VDC ROTARY MOTOR HOLD (L) 5VDC ROTARY MOTOR CLOCK A, /A, B, /B magicolor 330 - Base Engine Service Manual Wiring Diagrams and Signal Information Description Switches the Rotary Motor. Low=On. High=Off Controls the Rotary Motor hold current...
  • Page 504 Wiring Diagrams and Signal Information BD6 MCU PWB↔BTR Cam Solenoid↔TR0 Sensor↔Paper Handling Motor Assembly↔Process Motor Assembly RS1406XB RS1406XB 12-14 magicolor 330 - Base Engine Service Manual...
  • Page 505 PROCESS MOTOR ON (L) 5VDC PROCESS MOTOR HALF-SPEED (L) 5VDC Switches the Process Motor speed. Low=Half speed. High=Normal PROCESS MOTOR CLOCK magicolor 330 - Base Engine Service Manual Wiring Diagrams and Signal Information Description Switches the BTR Cam Solenoid. Low=On. High=Off Monitors the position of the timing marks on the IBT Belt.

  • Page 506: Bd7 Mcu Pwb↔Lvps↔Fuser Assembly↔Oil Roll Assembly

    Wiring Diagrams and Signal Information BD7 MCU PWB↔LVPS↔Fuser Assembly↔Oil Roll Assembly RS1407XB RS1407XB 12-16 magicolor 330 - Base Engine Service Manual...
  • Page 507 FUSER EXIT PAPER SENSED (L) 5VDC FUSER ASSEMBLY SENSED (L) 5VDC OIL ROLL SENSED (L) 5VDC NEW OIL ROLL SENSED (L) 5VDC magicolor 330 - Base Engine Service Manual Wiring Diagrams and Signal Information Description AC Hot for the Heat Rods...

  • Page 508: Bd8 Mcu Pwb↔Fuser Tray Assembly↔Environment Sensor

    Wiring Diagrams and Signal Information BD8 MCU PWB↔Fuser Tray Assembly↔Environment Sensor RS1408XB RS1408XB 12-18 magicolor 330 - Base Engine Service Manual...
  • Page 509 EXCHANGE SOLENOID PULL ON (L) 24VDC FUSER CHUTE FAN ON (H) 24VDC FUSER IN PAPER SENSED (L) 5VDC ENVIRONMENT TEMP magicolor 330 - Base Engine Service Manual Wiring Diagrams and Signal Information Description Switches the Oil Cam Solenoid. Low=On. High=Off Switches the Cleaner Cam Solenoid.
  • Page 510 Wiring Diagrams and Signal Information BD9 MCU PWB↔Size Switch Assembly↔Feed Solenoid↔No Paper Sensor↔Low Paper Sensor RS1409XB 12-20 magicolor 330 - Base Engine Service Manual...
  • Page 511 [1] SIZE SWITCH [1] FEED SOLENOID ON (L) 24VDC [1] TRAY PAPER SENSED (L) 5VDC [1] LOW PAPER SENSED (L) 5VDC magicolor 330 - Base Engine Service Manual Wiring Diagrams and Signal Information Description Analog signal from the Tray 1 Size Sensor.

  • Page 512: Bd10 Mcu Pwb↔Main P/H Assembly

    Wiring Diagrams and Signal Information BD10 MCU PWB↔Main P/H Assembly RS1410XC RS1410XC 12-22 magicolor 330 - Base Engine Service Manual...
  • Page 513 PRE-REGISTRATION CLUTCH ON (L) 24VDC REGISTRATION CLUTCH ON (L) 24VDC REGISTRATION BRAKE CLUTCH ON (L) 24VDC MAIN P/H ASSEMBLY SENSED (L) 5VDC magicolor 330 - Base Engine Service Manual Wiring Diagrams and Signal Information Description Monitors paper at the Registration Sensor. Low=Paper present.

  • Page 514: Bd11 Mcu Pwb↔Main Paper Handling Assembly↔Msi Assembly

    Wiring Diagrams and Signal Information BD11 MCU PWB↔Main Paper Handling Assembly↔MSI Assembly RS1411XC RS1411XC 12-24 magicolor 330 - Base Engine Service Manual...
  • Page 515 MSI LONG PAPER SENSED (L) 5VDC MSI CLUTCH ON (L) 24VDC PICK UP SOLENOID ON (L) 24VDC magicolor 330 - Base Engine Service Manual Wiring Diagrams and Signal Information Description Monitors paper in the MSI. Low=Paper present. High=Paper not present Monitors short paper in the MSI.

  • Page 516: Bd12 Mcu Pwb↔Top Exit Sensor↔Exit Chute Switch↔Full Stack Sensor↔Fuser Fan

    Wiring Diagrams and Signal Information BD12 MCU PWB↔Top Exit Sensor↔Exit Chute Switch↔Full Stack Sensor↔Fuser Fan RS1412XB 12-26 magicolor 330 - Base Engine Service Manual...
  • Page 517 EXIT CHUTE SWITCH ON (L) 5VDC FULL STACK SENSED (L) 5VDC FUSER FAN HALF-SPEED (H) 24VDC FUSER FAN ON (H) 24VDC magicolor 330 - Base Engine Service Manual Wiring Diagrams and Signal Information Description Monitors paper at the Top Exit Sensor. Low=Paper present. High=Paper not present Monitors position of Upper Exit Assembly.

  • Page 518: Bd13 Mcu Pwb↔Controller Pwb↔Operation Panel↔Controller Fan

    Wiring Diagrams and Signal Information BD13 MCU PWB↔Controller PWB↔Operation Panel↔Controller Fan RS1413XB 12-28 magicolor 330 - Base Engine Service Manual...
  • Page 519 The following table shows the signal names for this BD: Signal Name TEST PRINT ON (L) 5VDC magicolor 330 - Base Engine Service Manual Wiring Diagrams and Signal Information Description Signals the MCU PWB to generate a Test Print. Low=Generate a Test Print.
  • Page 520 Wiring Diagrams and Signal Information Blank Page 12-30 magicolor 330 - Base Engine Service Manual...

  • Page 521: Printer Specifications

    Paper Output Devices ............13-8 magicolor 330 - Base Engine Service Manual...

  • Page 522: General Specifications

    240VAC: 1000 watts or less with Fuser on. 100 watts or less with Fuser off. During Deep Sleep: 100VAC: 20 watts or less 120VAC: 20 watts or less 240VAC: 20 watts or less magicolor 330 - Base Engine Service Manual...
  • Page 523 Operating environment needed for best print quality Maximum paper size Maximum printable area Best print quality printable area magicolor 330 - Base Engine Service Manual Specification Height: 490mm ±1% Width: 728mm ±1% Depth: 641mm ±1% Weight: 69.0kg ±1% Height: 95mm ±1% Width: 560mm ±1%...
  • Page 524 75 sheets of standard labels 75 postcards 20 envelopes Refer to the Qms Magicolor 330 User Manual Face Down Tray: 250 sheets standard paper Face Up Tray: 150 sheets if smaller than A4, to Letter size 50 sheets if larger than Letter size While printing: 54.8 db...
  • Page 525 Different print media have different fusing requirements. To ensure the that transferred toner image is per- manently boned to a specific media, printer logic adjusts paper path speed to either slow down or speed up paper travel through the printer. The printer system automatically adjusts speed depending on the type of media that is loaded in the paper trays and by the media related commands sent to the Controller PWB.

  • Page 526: Image Registration And Reproduction Tolerances

    Magnification in direction of paper travel (390 mm distance) Magnification in orthogonal direction of paper travel (271 mm distance) Color registration 13-6 Category magicolor 330 - Base Engine Service Manual Tolerance range Less than ±2.0 mm Less than ±2.5 mm Less than ±2.0 mm Less than ±1.3 mm...
  • Page 527 Optional Large Capacity Input Feeder - Opt1 Tray, Opt2 Tray, and Opt3 Tray Optional feeder for the Qms Magicolor 330 laser printer. Optional Trays 2, 3, and 4 can each hold up to 250 sheets of B5 to A3, Executive, Letter, and Legal paper.
  • Page 528 Printer Specifications 13-8 QMS Magicolor 330 Laser Printer - Base Engine Technical Manual QMS Technical services Release Version 11-98...

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