Audi Q7 2007 Repair Manual
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Audi Q7 2007 Repair Manual

Brake system
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Service
Repair Manual
Audi Q7 2007 ➤
Brake System
Engine ID
Edition 03.2018
Service Department. Technical Information
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
BAR BHK CAT
CJW
CJW
CJW
A
C
B
CNR
CTW
CTW
E
B
B
A

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Summary of Contents for Audi Q7 2007

  • Page 1 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Audi Q7 2007 ➤ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 2 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 3: Table Of Contents

    ESP Sensor Unit G419 , Removing and Installing ....... . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Steering Angle Sensor G85 , Removing and Installing .
  • Page 4 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Overview ............. .
  • Page 5 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Rear Brake Caliper ............143 with respect to the correctness of information in this document.
  • Page 6 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 7: General, Technical Data

    The following table shows the meaning of the PR numbers. These permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 8 Brembo 18“ Plus Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Brake pad, thickness, with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 9 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not are not a technical flaw and are not cause for brake rotor re‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability placement.
  • Page 10 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Brake caliper, 4 pis‐ di‐ each 30 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability tons ame‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 11 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “6 Rear Brakes (PR 2 EF and 1KK)”, page 92 with respect to the correctness of information in this document.

  • Page 12: Ceramic Brake Rotor, Evaluating

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 13: Visual Characteristics Of Ceramic Brake Rotors

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 14: Cracks In Ceramic Brake Rotor Connection Area

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Brake pads likewise must always be replaced on both sides of ♦...

  • Page 15: Nicks On Ceramic Brake Rotor

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Crack in Cooling Duct permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 16: Ceramic Brake Rotor, Determining Wear

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 17 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not brake rotor cup: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 18 AUDI AG. AUDI AG does not guarantee or accept any liability imum Th + 0.2mm with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 19 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Brake rotor with stamped-on minimum weight. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 20: Brake Rotor Thickness, Checking

    Brake pads likewise must always be replaced on both sides of ♦ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability the axle. with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 21: Brake Rotor Thickness, Checking

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not The minimum permissible brake disc thickness “min.Th.” is en‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability graved in the brake disc cup.

  • Page 22: Wear Indicators, Checking

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability When there is brake wear, the indicator will look like a dark, with respect to the correctness of information in this document.
  • Page 23 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability which can be determined by the revised part number.

  • Page 24: Ceramic Brake Rotor, Determining Wear Using Carbon-Ceramic Brake Wear Tester

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 25 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 26 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 27 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 28 – Place the -VAS6813- flush on the outer edge of the brake rotor. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Switch on the -VAS6813- .
  • Page 29 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 30 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 31: Brakes Inspection

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not When the ignition is switched off, the brake control system does permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability not function.

  • Page 32: Antilock Brake System

    ♦ Carefully cover or seal open components, if repairs are not Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability carried out immediately.
  • Page 33 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 34: Vehicle Diagnostic Tester , Connecting And Selection Functions

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Touch and the screen. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Guided Functions with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 35: Abs Brake System, Components And Locations

    ❑ Comes on when ESP is Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability switched off. with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 36 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 4 - ABS Hydraulic Unit - N55- with ABS Control Module - J104- with respect to the correctness of information in this document.
  • Page 37 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 38: Hydraulic Unit And Brake Booster/Brake Master Cylinder

    Refer to Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “4.2 ABS Control with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 39 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Insert into brake booster. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 40: Abs Control Module J104 With Hydraulic Unit, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 41 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 42 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 43 Thread M 10 x 1 14 Nm permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. Thread M 12 x 1 14 Nm 4.

  • Page 44: Abs Components On Front And Rear Axles

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability bearing. with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 45: Rear Axle, Overview

    4 - Drive Axle Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Speed Sensor on Rear Axle, Removing with respect to the correctness of information in this document.
  • Page 46 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 47: Electronic Stabilization Program Components

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 48: Steering Angle Sensor G85 , Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ⇒ “2 Vehicle Diagnostic Tester , Connecting and Selection Func‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 49: Special Tools

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 50: Mechanical Components

    ⇒ Item 7 (page 45) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 2 - Fitting Bolt with respect to the correctness of information in this document.

  • Page 51: Brake Pads, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 6 - Spring Clamp permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 52 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 53 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 54: Brake Caliper, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 55 Before moving vehicle, depress brake pedal several times ♦ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability firmly to properly seat brake pads in their normal operating with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 56: Front Brakes (Pr- 1Lt And 1Lu)

    Installing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “2.2 Brake Pads, Re‐ with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 57: Brake Pads, Removing And Installing

    Special tools and workshop equipment required Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ Torque Wrench 80-400Nm - VAG1576- with respect to the correctness of information in this document.
  • Page 58 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 59 Caution Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Before pressing pistons into cylinder using piston resetting with respect to the correctness of information in this document.
  • Page 60 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 61: Front Brake Caliper, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Removing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 62 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not radial bolted multipoint head cap screw must never be loos‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ened.

  • Page 63: Front Brake Caliper, Removing And Installing

    The cable for the brake pad wear display may not lay open. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 64 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not position. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 65: Front Brakes (Pr- 1Lw And 1Ln)

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 66 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not stalling”, page 62 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 67 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 68: Front Brake Caliper, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 69 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 70: Front Brake Caliper, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 71 Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Do not remove the -VAG1869/2- . with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 72 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 73: Front Brake Pads, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Note with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 74 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 75 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Installing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 76 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 77 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Caution permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 78: Front Brake Rotor, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Clean the contact surfaces on the wheel hub and brake disc.

  • Page 79: Front Brake Rotor, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 80 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 81: Rear Brakes (Pr 1Kf And 2Ea)

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Before removing brake caliper or disconnecting brake hose, ♦...
  • Page 82 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Installed location: on the adjusting nut. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 83: Brake Rotor, Removing And Installing

    ⇒ “8 Parking Brake (Basic Setting) ”, page 109 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 24 - Brake Shoes with respect to the correctness of information in this document.

  • Page 84: Brake Pads, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not attention to the brake rotor wear limit while doing this. Refer to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “1.3 Brakes, Specifications”, page 1 with respect to the correctness of information in this document.
  • Page 85 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Press retaining spring down -arrow- and remove pad retaining permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability pin -1- at the same time.
  • Page 86 – Press retaining spring down -arrow- and press pad retaining Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability pin -1- in until stop.

  • Page 87: Brake Caliper, Removing And Installing

    – Remove brake line from brake caliper. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove the brake pads. Refer to with respect to the correctness of information in this document.
  • Page 88 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 89: Rear Brakes (Pr- 1Kd)

    2 - Brake Rotor Cover Plate Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 3 - Bolt with respect to the correctness of information in this document.

  • Page 90: Brake Rotor, Removing And Installing

    ⇒ “4.1 Overview”, page 143 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Note with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 91: Brake Pads, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Turn adjustment nut -A- against resistance from pull-spring with respect to the correctness of information in this document.
  • Page 92 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 93 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 94: Brake Caliper, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 95 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 96: Brake Caliper, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Installing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 97 ♦ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Tightening Specifications: with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 98: Overview

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 99 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 100 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 101: Brake Rotor, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 102: Brake Pads, Removing And Installing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 103 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 104 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Use the -T10145- press the brake piston completely into the with respect to the correctness of information in this document.
  • Page 105 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 106: Brakes Caliper, Removing And Installing

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  • Page 108: Brake Caliper, Removing And Installing

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  • Page 110 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not A brake pad wear wire cable that is too long should be pulled back permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability and secured with a cable tie to the bracket.

  • Page 111: Brake Shoes, Removing And Installing

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  • Page 115: Parking Brake (Basic Setting)

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  • Page 117: Free Play Of Foot Operated Parking Brake, Checking

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  • Page 118: Brake Shoes, Running-In On Brake Test Stand

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  • Page 119: Brake Shoes, Burnishing On A Blocked Off Street

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  • Page 120: Pedal Parking Brake

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  • Page 121 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – First press spring plate of release spring arrow -A- downward with respect to the correctness of information in this document.

  • Page 122: Foot Operated Parking Brake Gas-Filled Strut, Removing And Installing

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  • Page 123: Transfer Module Overview

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  • Page 124: Brake Cables

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  • Page 125: Brake Cable, Disengaging From Spreader

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  • Page 126: Front Brake Cable, Removing And Installing

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  • Page 127 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability -5 and 6-, remove transport lock (drill) from parking brake lever.

  • Page 128: Brake Pedal

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  • Page 129: Brake Pedal, Removing And Installing

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  • Page 130: Brake Light Switch (Old Generation)

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  • Page 131: Brake Light Switch (New Generation)

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  • Page 132 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Install in reverse order of removal and note the following: with respect to the correctness of information in this document.

  • Page 133: Brake Pedal And Brake Booster, Separating And Connecting

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  • Page 134: Brake Pedal, Attaching To Brake Booster

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  • Page 136: Special Tools

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  • Page 139: Hydraulic Components

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  • Page 142: Brake Caliper (Pr - 1Lf)

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  • Page 143: Brake Caliper Piston, Removing And Installing, Pr- 1Lf

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  • Page 145: Brake Caliper (Pr- 1Lw And 1Ln)

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  • Page 146: Front Ceramic Brake Caliper Piston, Removing And Installing

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  • Page 149: Rear Brake Caliper

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  • Page 150: Rear Brake Caliper, Removing And Installing, All Models

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  • Page 152: Pressure Leak Test

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  • Page 153: Brake System, Bleeding

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  • Page 154: Pre-Bleeding

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  • Page 155: Hydraulic System, Bleeding Without Brake Charger/Bleeder Unit

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  • Page 156 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Hold pedal in completely depressed position and close the with respect to the correctness of information in this document.

  • Page 157: Brake Fluid, Changing

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  • Page 158: Brake Booster/Master Brake Cylinder

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  • Page 159: Brake Master Cylinder, Removing And Installing

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  • Page 160: Brake Booster, Removing And Installing

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  • Page 162: Brake Booster Push Rod Mount, Removing And Installing

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  • Page 165: Brake Booster Vacuum Pump

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  • Page 166: Overview - Vacuum Pump, Vehicles With 3.0L Tfsi Engine

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  • Page 168 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Installing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 169: Vacuum Pump, Removing And Installing, 3.0L Tdi Engine

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  • Page 170: Vacuum Pump, Removing And Installing, 12 Cylinder Tdi Engine

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  • Page 171: Vacuum Pump, Removing And Installing, 3.0L Tfsi Engine

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  • Page 173: Electrical Brake System Vacuum Pump V192

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  • Page 174: Brake Booster Pressure Sensor G294 , Removing And Installing

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  • Page 175: Brake Lines

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  • Page 176: Flaring Tool Instructions

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  • Page 177 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 178 – Turn spindle back. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Loosen hex socket head screws diagonally.

  • Page 179: Special Tools

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  • Page 181: Revision History

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  • Page 182 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
  • Page 183 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
  • Page 184 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

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