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Page 3: Table Of Contents
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Engine Mount, Removing and Installing ........
Page 4 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Oil Pan Upper and Lower Sections, Oil Pump and Oil Cooler ..... . 158 with respect to the correctness of information in this document.
Page 5 Supercharger Coolant Pipes, Removing and Installing ......209 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document.
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Page 7: General, Technical Data
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Page 8: Engine Specifications
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Page 9: Safety Precautions
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Page 10: Safety Precautions When Working On Exhaust System
Safety Precautions when Working on Ig‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability nition System with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 11: General Repair Information
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Page 12: Contact Corrosion
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Page 14: Special Tools
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Page 15: Engine Assembly
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Page 29: Engine And Transmission, Separating
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Page 32 Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Ignore -arrow-. with respect to the correctness of information in this document. Copyright by AUDI AG.
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Page 34 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove the bolts -arrows- at the transfer case/front driveshaft with respect to the correctness of information in this document.
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Page 36: Engine, Securing On Engine And Transmission Holder
Transmission, Separating”, page 23 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability • Engine secured with Joint Support - VAS6131/13-7- .
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Page 38: Engine, Installing
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Page 39 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ Checking position of torque converter. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 40 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Install the Air Conditioning (A/C) compressor. Refer to ⇒ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 41 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Attach the rear driveshaft to the transfer case. Refer to ⇒...
Page 42 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Before starting engine for the first time, fill the hydraulic oil in with respect to the correctness of information in this document.
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Page 44: Subframe
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Page 46 10-222A- and attach the hooks to the engine lifting eyes. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability WARNING with respect to the correctness of information in this document.
Page 47: Engine Support, Removing And Installing
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Page 51 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ Secure all hose connections with hose clamps of the same with respect to the correctness of information in this document.
Page 52: Special Tools
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Page 54 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ Engine Support - Basic Set - T40091- permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Page 56: Crankshaft, Cylinder Block
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Page 57: Supercharger Ribbed Belt, Removing And Installing
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Page 58: Supercharger Ribbed Belt Tensioner, Removing And Installing
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Page 60 ❑ Tightening specification. Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 48 ; Specifications permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 61: Ribbed Belt, Removing And Installing
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Page 62: Ribbed Belt Tensioner, Removing And Installing
– Install the compressor ribbed belt. Refer to ⇒ “1.2 Supercharg‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability er Ribbed Belt, Removing and Installing”, page 51 with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 63 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove the bolts -arrows- from the left front coolant pipes.
Page 64: Vibration Damper, Removing And Installing
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Page 66 • The sealant bead must be 1.5 to 2.0 mm above the sealing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability surface. with respect to the correctness of information in this document. Copyright by AUDI AG.
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Page 68: Cylinder Block, Transmission Side
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Page 69: Sensor Wheel, Removing And Installing
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Page 70: Crankshaft Seal, Removing And Installing, Transmission Side
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Page 73: Crankshaft
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Page 74 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 14 - Bearing Shell permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Page 76: Crankshaft Dimensions
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Page 77: Crankshaft, Measuring Axial Clearance
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Page 78: Piston And Connecting Rod
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Page 80: Connecting Rod, Measuring Radial Clearance
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Page 81 – Coat the contact surfaces on the bearing shells with oil. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Install the piston and piston ring compressor.
Page 82: Pistons And Cylinder Bore, Checking
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Page 84: Special Tools
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Page 87: Cylinder Head, Valvetrain
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Page 88 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Side”, page 64 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 89 Sequence:”“ , page 84 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 20 - Bracket with respect to the correctness of information in this document.
Page 90 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ Replace any bolts that were tightened with an additional turn.
Page 91: Left And Right Timing Chain Cover, Removing And Installing
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Page 92 Caution Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Risk of contaminating the lubricating system. with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 93 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability The timing chain cover must be installed within 5 minutes after with respect to the correctness of information in this document.
Page 94: Lower Timing Chain Cover, Removing And Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ing, Removing and Installing”, page 171 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Page 96 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Insert the alignment bushing in the cylinder block so the angled with respect to the correctness of information in this document.
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Page 98 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ The sleeve should extend -a- = 3 mm above the sealing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability surface.
Page 99: Overview - Camshaft Timing Chains
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Page 100 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 5 - Left Camshaft Timing Chain with respect to the correctness of information in this document.
Page 101 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Drive Sprocket”“ , page 110 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 102: Camshaft Timing Chains, Removing From Camshafts
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Page 103 – Insert the Crankshaft Socket - T40058- guide pins as follows: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Page 105 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 106 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 107 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability The cylinder head for cylinder bank 2 (left) is shown in the illus‐...
Page 108 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 109 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Camshaft Timing Chain, Pretensioning - Cylinder Bank 2 with respect to the correctness of information in this document.
Page 110 -3- ⇒ Item 3 (page 95) permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. To the exhaust camshaft final tighten‐...
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Page 112: Camshaft Timing Chain, Removing And Installing
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Page 113 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Install the left camshaft timing chain on the drive chain sprock‐...
Page 114: Overview - Timing Mechanism Drive Chain
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Page 115 12 - Drive Chain Sprocket Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ For right timing chain with respect to the correctness of information in this document.
Page 116: Timing Mechanism Drive Chain, Removing And Installing
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Page 117: Overview - Power Take-Off Drive Chain
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Page 118: Power Take-Off Drive Chain, Removing And Installing
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Page 119 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Install the Crankshaft Locking Pin - T40069- in the hole and with respect to the correctness of information in this document.
Page 120: Overview - Balance Shaft
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Page 121: Balance Shaft, Removing And Installing
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Page 122 -1- from balance permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 123: Cylinder Head
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Page 124 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 15 - Connector Strip permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 125 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Check the cylinder head at several locations for distortion us‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ing a Straight Edge - 500mm - VAS6075- and a feeler gauge.
Page 126: Left Cylinder Head Cover, Removing And Installing
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Page 127: Right Cylinder Head Cover, Removing And Installing
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Page 128: Cylinder Heads, Removing And Installing
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Page 132 – Remove the upper coolant pipe. Refer to ⇒ “3.8 Upper Coolant permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Pipe, Removing and Installing”, page 204 with respect to the correctness of information in this document. Copyright by AUDI AG.
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Page 136: Compression Pressure, Checking
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Page 138: Valvetrain
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Page 139 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Mark the installed position for installation later permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ Check roller for easy movement with respect to the correctness of information in this document.
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Page 141: Camshafts, Checking Axial Clearance
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Page 142: Camshafts, Removing And Installing
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Page 144 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove the bolts, carefully loosen the guide from out of the with respect to the correctness of information in this document.
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Page 146 2 mm). Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Rotate the guide frame again.
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Page 148: Hydraulic Adjusting Elements, Checking
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Page 149 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Insert the Crankshaft Socket - T40058- guide pins as follows: with respect to the correctness of information in this document.
Page 150: Valve Stem Seals, Cylinder Head Installed, Removing And Installing
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Page 153: Valve Stem Seals, Removing And Installing With Cylinder Head Removed
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability draulic adjusting elements.
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Page 155: Valve Dimensions
Insertion Device - Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability VAS5161/18- .
Page 156: Valve Guides, Checking
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Page 157: Valves, Checking
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Page 158: Special Tools
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Page 164: Lubrication
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Page 165 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 8 - Oil Pan Upper Section permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Page 167: Engine Oil Cooler, Removing And Installing
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Page 168: Oil Level Thermal Sensor G266 , Removing And Installing
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Page 169: Lower Oil Pan Section, Removing And Installing
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Page 171: Oil Pump, Removing And Installing
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Page 172: Upper Oil Pan Section, Removing And Installing
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Page 175: Oil Filter Housing And Oil Pressure Switch
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Page 177: Oil Filter Housing, Removing And Installing
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Page 179: Oil Pressure Switch F22 / Reduced Oil Pressure Switch F378 , Checking
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Page 180: Oil Pressure Regulation Valve N428 , Removing And Installing
Install in reverse order of removal. Note the following: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability •...
Page 181: Oil Pressure, Checking
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Page 182 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Install the Oil Pressure Switch - F22- . Refer to ⇒...
Page 183: Oil Separator, Crankcase Ventilation
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Page 184: Crankcase Ventilation Hoses, Removing And Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not rings into the oil separator cover. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 185: Cover With Oil Separator, Removing And Installing
They must be replaced after removal. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Removing with respect to the correctness of information in this document.
Page 186: Engine Oil
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Page 187: Special Tools
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Page 188: Cooling System
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Page 189 ❑ Inside the coolant hose Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 22 - Bleed Screw with respect to the correctness of information in this document.
Page 190: Coolant, Draining And Filling
Rep. Gr. 66 ; Underbody Trim Panels . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Note with respect to the correctness of information in this document.
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Page 194 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Tester . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Page 196: Cooling System, Checking For Leaks
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ECON/ON/OFF permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability (A/C) compressor. with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 197 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 198: Coolant Pump And Thermostat
12 - Coolant Thermostat Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Removing and in‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability stalling. Refer to ⇒...
Page 199: Coolant Pump, Removing And Installing
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Page 201: Coolant Pipe And After-Run Coolant Pump V51
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ⇒ “3.7 Left Rear Coolant Pipes on Transmission, Removing and permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Installing”, page 204 with respect to the correctness of information in this document.
Page 202 ❑ 2.5 Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 8 - Bolt with respect to the correctness of information in this document. Copyright by AUDI AG.
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Page 204: Coolant Hoses, Assembling
⇒ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability “3.7 Left Rear Coolant with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 205: Engine Coolant Temperature Sensor G62 , Removing And Installing
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Page 206: Front Coolant Pipe, Removing And Installing
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Page 207: Left Front Coolant Pipes, Removing And Installing
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Page 208: Left Coolant Pipes, Removing And Installing
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Page 209 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ⇒ “1.4 Overview permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability - Auxiliary Component Bracket Ribbed Belt Drive”, page 52 with respect to the correctness of information in this document.
Page 210: Left Rear Coolant Pipes On Transmission, Removing And Installing
– Drain the coolant. Refer to ⇒ “1.2 Coolant, Draining and Fill‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ing”, page 184 with respect to the correctness of information in this document. Copyright by AUDI AG.
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Page 212: Right Coolant Pipe On Transmission, Removing And Installing
Replace the O-rings. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Clean and smooth the O-ring sealing surface.
Page 213 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Page 215: Supercharger Coolant Pipes, Removing And Installing
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Page 216: Charge Air Cooling Pump V188 , Removing And Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ Hose Clamps - Up To 25mm - 3094- with respect to the correctness of information in this document.
Page 217: Overview - After-Run Coolant Pump V51
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Page 218: After-Run Coolant Pump V51 , Removing And Installing
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Page 220: Radiator, Fan Shroud And Coolant Fan
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Page 222: Radiator, Removing And Installing
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Page 223 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 224: Overview - Charge Air Cooling Circuit Cooler
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Install the refrigerant lines. Refer to ⇒ Heating, Ventilation and with respect to the correctness of information in this document.
Page 225: Charge Air Cooling Circuit Cooler, Removing And Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not The cooling system is under pressure when the engine is permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability warm. Risk of scalding due to hot steam and hot coolant.
Page 226 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove the front bumper cover. Refer to ⇒ Body Exterior;...
Page 227: Overview - Fan Shroud And Coolant Fan
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Page 228: Fan Shroud, Removing And Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not J293- permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ Removing and in‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 229: Coolant Fan V7 / Coolant Fan 2 V177 , Removing And Installing
Shroud and Coolant Fan”, page 221 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Install the fan shroud. Refer to ⇒...
Page 230: Special Tools
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Page 231 ♦ Cooling System Tester - VAG1274B- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ Shop Crane - Drip Tray - VAS6208- with respect to the correctness of information in this document.
Page 232 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 233: Turbocharger, Supercharger
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Page 234: Overview - Supercharger
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not tion Combination Valve permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 235 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not tion . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 236 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Always replace permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 237: Charge Air Pressure Sensor G31 / Charge Air Pressure Sensor 2 G447 , Removing And Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Risk of injury from fuel spraying out. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 238: Supercharger, Removing And Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not sensor Charge Air Pressure Sensor - G31- or Charge Air permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Pressure Sensor 2 - G447- .
Page 239 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 240 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 241 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 242: Overview - Charge Air Cooler
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Page 243: Supercharger, Securing To Engine/Transmission Holder
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Page 244: Supercharger, Securing To Engine/Transmission Holder For Leakage Test
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ Gearbox Support - T40206- with -T40206/1- and Gearbox permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 245: Charge Air Cooler, Removing And Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Sensor 2 G447 , Removing and Installing”, page 231 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 246 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 247 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not -arrows-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 248: Overview - Drive Head
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Page 249: Drive Head And Decoupling Spring, Removing And Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ Used Oil Collection and Extraction Unit - SMN372500- with respect to the correctness of information in this document.
Page 250 SMN372500- . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Installing with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 251: Supercharger, Checking For Leaks
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ The drive head must not be pulled in by the bolts.
Page 252 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 253 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 254: Special Tools
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 255 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 256 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 257: Exhaust System, Emission Controls
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not tem free of tension. Re‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 258 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 259 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ 23 Nm permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 260: Left Catalytic Converter, Removing And Installing
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Page 261 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 262: Right Catalytic Converter, Removing And Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Remove the connector -1- for the Oxygen Sensor after Three permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Way Catalytic Converter - G130- from the bracket on the right with respect to the correctness of information in this document.
Page 263: Front Muffler, Removing And Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Remove the bolt -2- and the nuts -3- . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 264: Center Muffler And Rear Muffler, Separating
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Page 265: Tail Pipe, Removing And Installing
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Page 266: Exhaust System, Checking For Leaks
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Page 267: Exhaust Manifold
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Page 268: Left Exhaust Manifold, Removing And Installing
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Page 269 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 270: Right Exhaust Manifold, Removing And Installing
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Page 271 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 272 Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ Replace seal and nuts. with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 273: Secondary Air Injection System
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Removing and in‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability stalling. Refer to ⇒ “3.5 with respect to the correctness of information in this document.
Page 274 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Secondary Air Injection Sensor 1 G609 , Removing and Installing”, page 274 with respect to the correctness of information in this document.
Page 275: Secondary Air Injection Combination Valves, Checking For Function And Leaks
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Page 276 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Operate hand vacuum pump. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 277: Secondary Air Injection Left Combination Valve, Removing And Installing
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Page 278: Secondary Air Injection Right Combination Valve, Removing And Installing
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Page 279: Secondary Air Injection Pump Motor V101 , Removing And Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Tightening Specifications permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 280: Secondary Air Injection Sensor 1 G609 , Removing And Installing
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Page 281 Install in reverse order of removal. Note the following: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Note with respect to the correctness of information in this document.
Page 282: Special Tools
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Page 283: Revision History
6/20 back Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 02.2 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 03/1 Fac‐ Jim H. with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 284 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 285 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Page 286 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Page 287 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Audi Q7 2007 Repair Manual

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