Front Disc Brake Reassembly - Hyundai Tiburon 2003 Workshop Manual

1. Using a micrometer, measure the disc thickness at eight positions approximately 10mm from the
outer edge of the disc and at 45° intervals.
If you substract the minimum of measurements from the maximum, you get the difference of the disc
thickness.
2. When measuring the disc runout, fix a dial gauge approximately 5mm from the outer edge of the disc,
and rotate the disc 360° .
At this time, if you subtract the minimum of measurements from the maximum, you get the disc
runout.
7. If necessary, replace the brake disc.
REASSEMBLY
1. Clean all components except the pads and shims with isopropyl alcohol.
2. Apply rubber grease on the piston seal and install the piston seal in the cylinder.
3. Assemble the piston and piston boots according to the following procedure.
(1) Apply rubber grease to the caliper bore, the outside surface of the piston and the piston boot.
(2) Install the piston boot on the piston as illustrated.
(3) Insert the piston boot in the inner groove of the caliper and push the piston into the caliper.
4. Assemble the sliding parts according to the following procedure.
(1) Apply rubber grease to the outside surface of the sleeve and pin, pin and sleeve bore of the caliper, pin
boot and sleeve boot.
(2) Insert the boot into the groove of the caliper.
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24.04.2008