Brake System Service Standard; Brake System Tightening Torque - Hyundai Tiburon 2003 Workshop Manual

- TC valve relief pressure
O.D = Outer Diameter
I.D = Inner Diameter
CBS = Conventional Brake System
ABS = Anti-lock Brake System
TC Valve = Traction Control Valve
SERVICE STANDARD
Brake pedal height
Brake pedal stroke
Stop lamp switch outer case to pedal stopper
clearance
Brake pedal free play
Brake pedal to floorboard clearance
Booster push rod to master cylinder piston clearance
Parking brake lever stroke when lever assembly is
pulled with 196N (20kg, 44lb force)
Front disc brake pad thickness
Front disc thickness (minimum )
Rear disc brake pad thickness
Rear disc thickness
TIGHTENING TORQUE
Master cylinder to booster mounting nut
Brake booster mounting nut
Brake booster vacuum hose fitting to surge tank
Bleeder screw
Brake tube flare nut, brake hose
Caliper guide rod bolt
Caliper assembly to knuckle
Brake hose to front caliper
Wheel speed sensor mounting bolt
Hydraulic & electronic control unit mounting bolt
Hydraulic & electronic control unit mounting bracket bolt
Replace self-locking nuts with new ones after removal.
http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Standard value
170 mm (6.69 in.)
128 mm (5.04 in.)
0.5~1.0 mm (0.02~0.04
in.)
3~8 mm (0.11~0.31 in.)
61 mm (2.40 in.) or more
0 (at 500 mmHg vacuum)
6~7 clicks
11 mm (0.43 in.)
26 mm (1.02 in.)
9 mm (0.35 in.)
10 mm (0.4 in.)
Nm
8~12
13~16 130~160
15~18 150~180
7~13
13~17 130~170
22~32 220~320
65~75 650~750
25~30 250~300
8~9
8~10
17~26 170~260
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Service limit
2 mm (0.079 in.)
22.4 mm (0.96 in.)
2 mm (0.08 in.)
8 mm (0.315 in.)
Kgf·cm lbf·ft
80~120 6~9
9.6~11.8
11.1~13.3
70~130 5.2~9.6
9.6~12
16.2~23.6
48~55
18~22
80~90 6~7
80~100 6~7.4
13~19
24.04.2008