Page 1: Vehicle Identification Number
> 2003 > G 2.7 V6 DOHC > General Information > General Information > General Information IDENTIFICATION NUMBER LOCATIONS IDENTIFICATION NUMBER DESCRIPTION VEHICLE IDENTIFICATION NUMBER 1. Geographic zone - K : Korea 2. Manufacturer - M : Hyundai motor company 3. Vehicle type http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 2: Engine Identification Number
Page 2 of 20 - H : Passenger 4. Vehicle line - H : TIBURON 5. Model & Series - L : STANDAD (L) - M : DELUXE (GL) - N : SUPER DELUXE (GLS) - P : GRAND SALON - R : SUPER GRAND SALON 6.
Page 3: Transmission Identification Number
Page 3 of 20 2. Engine range - 4 : In line 4 cycle 4 cylinder - 6 : In line 4 cycle 6 cylinder 3. Engine development order - B : Delta engine - G : Beta engine 4. Engine capacity - A : 2656 cc - C: 1975 cc 5.
Page 4: Warning/Caution Label Locations
Page 4 of 20 - 000000 ~ 999999 WARNING / CAUTION LABEL LOCATIONS AIR BAG WARNING / CAUTION LABEL http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 5 Page 5 of 20 AIR BAG WARNING / CAUTION LABEL (CONT'D) http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 6 Page 6 of 20 WARNING / CAUTION LABEL (CON'T) A : SRS INFORMATION WARNING Death or serious injury can occur. • Children 12 and under can occur. • The back seat is the safest place for children. • Never put a rear-facing child seat in the front. •...
Page 7: Emission Control Label
Page 7 of 20 • For further information, see the owner's manual. C : CAUTION AIRBAG ESPE UNIT Detach connector before unmounting. Assemble strictly according to manual instructions. D : PASSENGER MODULE CAUTION CAUTION Don't open, remove or transfer to another vehicle. Risk of malfunction and bodily injury! This unit is to be installed and/or dismantled by trained personnel only.
Page 8 Page 8 of 20 1. Model Year - 4 : 2004 2. Manufacturer Subcode - HYX : HYUNDAI MOTOR 3. Family Type - V : Passenger car 4. Displacement 5. Sequence Characters 1. Model Year - 4 : 2004 2. Manufacturer Subcode - HYX : HYUNDAI MOTOR 3.
Page 9: Towing
Page 9 of 20 TOWING If the vehicle needs to be towed, call a professional towing service. Never tow vehicle with just a rope or chain. It is very dangerous. - The operator loads the vehicle on the back of truck. This is best way of transporting the vehicle. - The tow truck uses two pivoting arms that go under the tires (front or rear) and lift them off the ground.
Page 10: Tightening Torque Table Of Standard Parts
Page 10 of 20 REAR : TIGHTENING TORQUE TABLE OF STANDARD PARTS Torque Nm (kg.cm, lb.ft) Bolt nominal diameter Pitch (mm) (mm) Head Mark 4 Head Mark 7 3 ~ 4 (30 ~ 40, 2.2 ~ 2.9) 5 ~ 6 (50 ~ 60, 3.6 ~ 4.3) 9 ~ 11 (90 ~ 110, 6.5 ~ 5 ~ 6 (50 ~ 60, 3.6 ~ 4.3) 8.0)
Page 11: Lubricants
Multipurpose grease NLGI grade #2 latch, door hinges, tailgate hinges Always use Genuine Hyundai parts and recommedended fluid. Using any other type of parts and fluid can cause serious damage of the vehicle. LUBRICANTS CAPACITIES Capacities [liter (U.S.
Page 12 Page 12 of 20 Automatic transaxle 7.8 (8.2, 6.8) Power steering 0.9 (0.95, 0.79) SELECTION OF ENGINE OIL Recommended SAE viscosity grades : For best performance and maximum protection of all types of operation, select only those lubricants which : 1.
Page 13 Page 13 of 20 REMOVAL OF PARTS First find the cause of the problem and then determine whether removal or disassembly before starting the job. DISASSEMBLY If the disassembly procedure is complex, requiring many parts to be disassembled, all parts should be disassembled in a way that will not affect their performance or external appearance.
Page 14 Page 14 of 20 When replacing parts, use HYUNDAI genuine parts. REPLACEMENT Standard values, such as torques and certain adjustments, must be strictly observed in the reassembly of all parts. If removed, the following parts should always be replaced with new ones.
Page 15 Page 15 of 20 RUBBER PARTS AND TUBES Always prevent gasoline or from touching rubber parts or tubing. MEASURING BODY DIMENSIONS 1. Basically, all measurements in this manual are taken with a tracking gauge. 2. When a measuring tape is used, check to be sure there is no elongation, twisting or bending. 3.
Page 16 Page 16 of 20 Measurements should be taken at the center of the hole. CHECKING CABLES AND WIRES 1. Check the terminal for tightness. 2. Check terminals and wires for corrosion from battery electrolyte, etc. 3. Check terminals and wires for open circuits. 4.
Page 17 Page 17 of 20 2. Attach the wiring harnesses with clamps so that there is no slack. However, for any harness which passes the engine or other vibrating parts of the vehicle, allow some slack within a range that does not allow the engine vibrations to cause the harness to come into contact with any of the surrounding parts and then secure the harness by using a clamp.
Page 18 Page 18 of 20 7. Loose connectors cause problems. Make sure that the connectors are always securely fastened. 8. When disconnecting a connector, be sure to grip only the connector, not the wires. 9. Disconnect connector which have catches by pressing in the direction of the arrows shown in the illustration. 10.
Page 19 Page 19 of 20 12. To avoid overloading the wiring, take the electrical current load of the optional equipment into consideration, and determine the appropriate wire size. Permissible current Nominal SAE gauge No. size In engine compartment Other areas 0.3mm² AWG 22 0.5mm²...
Page 20 Page 20 of 20 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 21 Page 1 of 6 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > General Information > General Information, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > General Information > General Information THE MICRO 570 ANALYZER Because of the possibility of personal injury, always use extreme caution and appropriate eye protection when working with batteries.
Page 22 Page 2 of 6 2. The tester will ask if the battery is connected "IN A VEHICLE" or "OUT OF A VEHICLE". Make your selection by pressing the arrow buttons; then press ENTER. 3. Choose either CCA or CCP and press the ENTER button. - CCA : Cold cranking amps, is an SAE specification for cranking batteried at 0°F (-18°C).
Page 23 Page 3 of 6 6. To conduct starter test, continuously, press ENTER. BATTERY TEST RESULTS RESULT ON PRINTER REMEDY Good battery No action is required Battery is in a good state Good recharge Recharge the battery and use Battery is not charged properly Charge &...
Page 24 Page 4 of 6 3. Cranking voltage and starter test results will be displayed on the screen. Take relevant action according to the test results by referring to the starter test results as given below. 4. To continue charging system test, press ENTER. STARTER TEST RESULTS RESULT ON PRINTER REMEDY...
Page 25 Page 5 of 6 3. Turn off all electrical load and rev engine for 5 seconds. 4. Press ENTER. 5. The MICRO 570 analyzer charging system output at idle for comparision to other readings. 6. Take relevant action according to the test results by referring to the table below after shutting off the engine and disconnect the tester clamps from the battery.
Page 26 Page 6 of 6 CHARGING SYSTEM TEST RESULTS RESULT ON PRINTER REMEDY Charging system normal/Diode Charging system is normal ripple normal Generator does not supply charging current to battery No charging voltage → Check belts, connection between generator and battery Replace belts or cable or generator as necessary Generator does not supply charging current to battery and electrical load to Low charging voltage...
Page 27 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > General Information > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > General Information > Troubleshooting TROUBLESHOOTING IGNITION SYSTEM Symptom Suspect Area Remedy (See Page)
Page 28 Page 2 of 2 Battery cables loose, corroded or worn out Repair or replace cables Starter motor See page EE-38 Starter keeps running Starter motor See page EE-38 Ignition switch Inspect Starter spins but engine Short in wiring Repair wiring will not crank Pinion gear teeth broken or starter motor See page EE-40...
Page 29 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > General Information > Specifications, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > General Information > Specifications SPECIFICATION IGNITION SYSTEM Specifications Items Type...
Page 30 Page 2 of 2 - COLD CRANKING AMPERAGE is the amperage a battery can deliver for 30 seconds and maintain a terminal voltage of 7.2V or greater at a specified temperature. - REVERSE CAPACITY RATING is the amount of time a battery can deliver 25A and maintain a minimum terminal voltage of 10.5V at 26.7°...
Page 31 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Ignition System > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Ignition System > Description and Operation DESCRIPTION http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 32 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Ignition System > Repair procedures, TIBURON (GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Ignition System > Repair procedures ON-VEHICLE INSPECTION INSPECT SPARK TEST 1.
Page 33 Page 2 of 4 When removing the spark plug cable, pull on the spark plug cable boot (not the cable), as it may be damaged. 2. Using a spark plug socket, remove the spark plug(B). Be careful that no contaminats enter through the spark plug holes. 3.
Page 34 Page 3 of 4 7. Resistance should not be higher than 2.6k per meter of cable. If resistance is higher, replace the cable. INSPECT IGNITION COIL 1. Measure the primary coil resistance between terminals 1, 2 and 1,3. Standard value : 0.58 ± 10% 2.
Page 35 Page 4 of 4 terminals for the No.1 and No.4 cylinders and between the high-voltage terminals for the No.2 and No.5 cylinders. When measuring the resistance of the secondary coil, be sure to disconnect the connector of the ignition coil. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 36 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Schematic Diagrams CIRCUIT DIAGRAM FOR CHARGING SYSTEM http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 37 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 38 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Description and Operation DESCRIPTION The charging system includes a battery, generator with a built-in regulator, The charging indicator light and wiring.
Page 39 Page 1 of 6 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Repair procedures ON-VEHICLE INSPECTION •...
Page 40 Page 2 of 6 - "New belt" refers to a belt which has been used less than 5 minutes on a running engine. - "Used belt" refers to a belt which has been used on a running engine for 5 minutes or more. - After installing a belt, check that it fits properly in the ribbed grooves.
Page 41 Page 3 of 6 3. Upon completion of the test, set the engine speed at idle. Turn off the head lamps, blower motor and the ignition switch. PREPARATION 1. Prior to the test, check the following items and correct as necessary. Check the battery installed in the vehicle to ensure that it is in good condition.
Page 42 Page 4 of 6 63A min. 84A min • The nominal output current value is shown on the nameplate affixed to the generator body. • The output current value changes with the electrical load and the temperature of the generator itself. Therefore, the nominal output current may not be obtained.
Page 43 Page 5 of 6 If it reads 0V, there is an open circuit in the wire between the generator "B" terminal and the battery (-), or the fusible link is blown. 2. Start the engine. Keep all lights and accessories off. 3.
Page 44 Page 6 of 6 16. Connect the generator output wire to the generator "B" terminal. 17. Connect the negative battery cable. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 45 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Alternator > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Alternator > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 46 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 47 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Alternator > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Alternator > Repair procedures REPLACEMENT 1.
Page 48 Page 2 of 4 4. Pull out the through bolts(A) and nuts(B) then remove the generator(C). 5. Installation is reverse of removal. • Adjust the generator belt. (Refer to EM) • Place the alternator and insert a support bolt (Do not insert a nut this time). •...
Page 49 Page 3 of 4 If the belt is worn or damaged, replace it. Belt tension gauge method : Attach the belt tension gauge to the belt and measure the tension. Follow the gauge manufacturer's instructions. Tension Used Belt : 340~490 N (35~50 kgf, 77~110 lbf) New Belt : 690~880 N (70~90 kgf, 150~200 lbf) Deflection Used Belt : 8.5 ~ 11.5 mm (0.33 ~ 0.345 in)
Page 50 Page 4 of 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 51 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Battery > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Battery > Description and Operation DESCRIPTION 1.
Page 52 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Battery > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Charging System > Battery > Repair procedures INSPECTION BATTERY DIAGNOSTIC TEST (1)
Page 53 Page 2 of 3 4. Damage and breakage due to heat. ○ 3. Measure the voltage for the Refer to 1. 12.0V ○ battery load test ; Wait at least one day before 2. 11.0V< battery voltage<12.0V due Refer to measuring in case of recharging.
Page 54 Page 3 of 3 Heavy rubber gloves (not the household type) should be worn when removing the battery. 4. Inspect the battery carrier for damage caused by the loss of electrolyte. If acid damage is present, it will be necessary to clean the area with a solution of clean warm water and baking soda.
Page 55 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Starting System > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Starting System > Schematic Diagrams CIRCUIT DIAGRAM FOR STARTING SYSTEM http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 56 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Starting System > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Starting System > Description and Operation DESCRIPTION The starting system includes the battery, starter motor, solenoid switch, ignition switch, inhibitor switch(A/T), ignition lock switch, connection wires and the battery cable.
Page 57 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Starting System > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Starting System > Repair procedures INSPECTION START TEST The air temperature must be between 59 and 100°...
Page 58 Page 2 of 3 • dead or low battery. • open circuit in starter armature commutator segments. • starter armature dragging. • shorted armature winding. • excessive drag in engine. Check Cranking rpm Engine speed during cranking should be above 100 rpm. If speed is too low, check for : •...
Page 59 Page 3 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 60 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Starting System > Starter > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Starting System >...
Page 61 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Starting System > Starter > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Starting System > Starter >...
Page 62 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Starting System > Starter Relay > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Starting System > Starter Relay > Repair procedures INSPECTION 1.
Page 63 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Cruise Control System > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Cruise Control System > Schematic Diagrams CIRCUIT DIAGRAM FOR CRUISE CONTROL SYSTEM http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 64 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Cruise Control System > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Cruise Control System > Description and Operation DESCRIPTION FUNCTIONS OF INSIVIDUAL SWITCHS 1.
Page 65 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Cruise Control System > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Cruise Control System >...
Page 66 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Cruise Control System > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Cruise Control System > Troubleshooting TROUBLE SHOOTING Before troubleshooting : - Check the No.3(10A), No.13(15A) and No.17(10A) fuse in the under-hood fuse/relay box.
Page 67 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Cruise Control System > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Electrical System > Cruise Control System > Repair procedures INSPECTION CRUISE CONTROL SWITCH TEST 1.
Page 68 Page 2 of 4 3. Check for continuity between the terminals according to the table. 4. If necessary, replace the switch or adjust the pedal height. ACTUATOR CABLE ADJUSTMENT 1. Check that the actuator cable (A) moves smoothly with no binding or sticking. 2.
Page 69 Page 3 of 4 REPLACEMENT CRUISE CONTROL UNIT AND CABLE 1. Loosen the locknuts(A) and disconnect the actuator cable (B) from the throttle linkage(C). 2. Disconnect the cruise control unit connector(D). 3. Loosen the three mounting bolts(E), and remove the cruise control unit with the bracket(F). 4.
Page 70 Page 4 of 4 4. Loosen the two mounting screws(B), and remove the cruise control switch. 5. Installation is the reverse of removal. 6. Connect the battery positive cable and negative cable to the battery. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 71 Page 1 of 12 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > General Information > General Information, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > General Information > General Information SPECIFICATIONS Description Specification...
Page 72 Page 2 of 12 Diameter (Standard) 86.68 ~ 86.71mm (3.413 ~ 3.414in.) Clearance (Piston-to-cylinder) 0.01 ~ 0.03mm (0.0004 ~ 0.0012in.) Ring groove width 1.230 ~ 1.250mm (0.0484 ~ 0.0492in.) No. 1 1.220 ~ 1.250mm (0.0480 ~ 0.0488in.) No. 2 2.515 ~ 2.535mm (0.0990 ~ 0.0998in.) 0.25mm (0.010in.), 0.50mm (0.020in.) Piston for service Piston ring...
Page 73 Page 3 of 12 Radiator cap 107.9 ± 14.7kPa (1.1 ± 0.15kg/cm², 15.65 ± Main valve opening pressure 2.13psi) Main valve closing pressure 83.4kPa (0.85kg/cm², 12.1psi) Vacuum valve opening pressure -6.86kPa (-0.07kg/cm², -1.00psi) Air cleaner Type Paper type Element Exhaust pipe Expansion reaonance type Muffler Rubber hangers...
Page 74 Page 4 of 12 Oil pump cover screw 8 ~ 12 80 ~ 120 6 ~ 9 Oil filter 12 ~ 16 12 ~ 160 9 ~ 12 Fly wheel bolt 73 ~ 77 730 ~ 770 53 ~ 56 Drive plate and adaptor plate bolt 73 ~ 77 730 ~ 770...
Page 75 Page 5 of 12 Engine coolant inlet fitting attaching bolt 17 ~ 20 170 ~ 200 12 ~ 14 Throttle body to surge tank bolt 15 ~ 20 150 ~ 200 11 ~ 14 Oxygen sensor to exhaust manifold 40 ~ 50 400 ~ 500 29 ~ 36 Front exhaust pipe to exhaust manifold nut...
Page 76 Page 6 of 12 1. Satisfy the requirements of the API classification. 2. Have the proper SAE grade number for expected ambient temperature range. CHANGE ENGINE OIL 1. Run the engine until it reaches normal operating temperature. 2. Turn off the engine. 3.
Page 77 Page 7 of 12 Do not over fill. This will cause oil aeration and loss of oil pressure. 6. Install the oil filler cap. 7. Start and run the engine. 8. Turn off the engine and then check the oil level. Add oil if necessary. REPLACEMENT OIL FILTER High quality of replacement filters should be used to assure the most efficient service.
Page 78 Page 8 of 12 1. Radiator coolant may be extremely hot. Do not open the system while hot, or scalding engine coolant could gush out, causing personal injury. Allowthe vehicle to cool before servicing this system. 2. When the tester is removed, be careful not to spill any coolant from it. 3.
Page 79 Page 9 of 12 Safe Coolant Coolant temperature ° C (° F) and specific gravity Freezing operating concentration temperature temperature (Specific ° C(° F) 10 (50) 20 (68) 30 (86) 40 (104) 50 (122) ° C(° F) volume) 1.054 1.050 1.046 1.042 1.036...
Page 80 Page 10 of 12 Max. 100kpa (1.0 kg/cm², 14psi) between cylinders 10. If a cylinder's compression or pressure differential is outside the specification, add a small amount of oil through the spark plug hole, andrepeat steps 6 to 9. (1) If the addition of oil causes the compression to rise, it is possible that the piston ring is worn. (2) If the compression remains the same, valve seizure, poor valve seating or a compression leak in the cylinder head gasket are all possible causes.
Page 81 Page 11 of 12 2. Install the belt in the fllowing order. [Alternator → Power steering → Crankshaft pulley → Air conditioner pulley.] 3. Rotate the tensioner arm clockwise (about 14° ) with a spaner (16 mm ) and fit the belt to the idler pulley. 4.
Page 82 Page 12 of 12 5. The tensioner mark should be between the "MIN" and "MAX" position. If not, replace the belt. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 83 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > General Information > Special Service Tools, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > General Information > Special Service Tools SPECIAL TOOLS Tool (Number and name) Illustration...
Page 84 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > General Information > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > General Information > Troubleshooting TROUBLESHOOTING Symptom Probable cause Remedy Crankshaft bearing knock...
Page 85 Page 2 of 2 Thin or diluted engine oil Change and find out cause Oil relief valve stuck (open) Repair Excessive bearing clearance Replace High oil pressure Oil relief valve stuck (closed) Repair or replace Excessive engine rolling and Misfire Correct vibration Loose engine roll stopper (front, rear)
Page 86 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Timing System > Timing Belt > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Timing System >...
Page 87 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 88 Page 1 of 5 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Timing System > Timing Belt > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Timing System > Timing Belt > Repair procedures REMOVAL 1.
Page 89 Page 2 of 5 6. Unbolt the tensioner to remove the timing belt. If you plan to use the timing belt again, mark the rotation direction on the belt so you reinstall it correctly. INSTALLATION 1. Install the idler pulley to water pump boss. Insert and install the idler pulley to the roll pin that is pressed in the water pump boss.
Page 90 Page 3 of 5 • When installing the camshaft sprockets, fasten them tightly while holding the hexagonal part of the camshaft. • Before installing the timing belt, if the timing marks of the cam sprocket and the cylinder head cover do not coincide, do not rotate thecam sprocket more than 3 teeth in either direction.
Page 91 Page 4 of 5 8. Install the upper and lower timing belt covers. 9. Install the power steering pump pulley, idler pulley, tensioner pulley and crankshaft pulley. 10. Using the wrench [16mm], rotate the tensioner arm clockwise (about 14° ) and install the belt to the pulley. 11.
Page 92 Page 5 of 5 (3) Side of belt is badly worn. A belt in good condition should have clear-cut sides as if it were cut with a sharp knife. (4) Teeth are badly worn out. Last stage : Canvas on the load side of the tooth flank worn down and rubber exposed (tooth width reduced).
Page 93 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Head Assembly > Camshaft > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Head Assembly >...
Page 94 Page 1 of 6 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Head Assembly > Camshaft > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Head Assembly > Camshaft > Repair procedures DISASSEMBLY 1.
Page 95 Page 2 of 6 INSPECTION 1. Check the camshaft journals for wear. If the journals are badly worn out, replace the camshaft. 2. Check the cam lobes for damage. If the lobe is damaged or excessively worn out, replace the camshaft. Cam height [Standard] Intake : 43.95 ~ 44.15mm (1.7303 ~ 1.7382in.)
Page 96 Page 3 of 6 Problem Possible cause Action This noise will disappear after the oil 1. Temporary noise when starting a Normal in the engine reaches the normal cold engine pressure. 2. Continuous noise when the engine Oil leakage of the high pressure Noise will disappear within 15 minutes is started after parking more than 48 chamber on the HLA,allowing...
Page 97 Page 4 of 6 3. Install the camshafts after lubricating the journals of the camshaft with engine oil. To check the press fit, the camshaft (IN) and timing chain sprocket should be separable by a force greater than 1000kg (MIN.)at room temperature. 4.
Page 98 Page 5 of 6 6. Using the special tool, the camshaft oil seal installer (09221-21000), install the camshaft oil seal. Be sure to apply engine oil to the externalsurface of the oil seal. Insert the oil seal along the camshaft front end and install it with a hammer until it is seated. 7.
Page 99 Page 6 of 6 13. Connect the breather hose and engine harness. 14. Install the intake manifold and engine cover. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 100 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Head Assembly > Valve > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Head Assembly >...
Page 101 Page 1 of 8 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Head Assembly > Valve > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Head Assembly > Valve > Repair procedures DISASSEMBLY 1.
Page 102 Page 2 of 8 INSPECTION 1. Remove scale, sealing compound and carbon deposits. After cleaning oil passages, apply compressed air to make certain that the passages are notclogged. 2. Visually check the cylinder head for cracks, damage or water leakage. 3.
Page 103 Page 3 of 8 Valve 1. Replace the valve if its stem is bent, worn or damaged. Also replace it if the stem end (the surface contacting the hydraulic-lash adjuster) ishollowed out. 2. Check the valve face contact area, and recondition or replace as necessary. 3.
Page 104 Page 4 of 8 Valve Spring 1. Check the free height of each valve spring and replace if necessary. 2. Using a square, test the squareness of each valve spring. If the spring is excessively out-of-square, replace it. Valve spring Standard value Free height : 42.5mm (1.6732 in.) Load : 21.9kg/35mm (48.4 lb/1.3780in.)
Page 105 Page 5 of 8 3. Using the special tool (09221-3F100 A/B) press-fit the valve guide. The valve guide must be press-fitted from the upper side of the cylinder head. Keep in mind that the intake and exhaust valve guidesare different in length.
Page 106 Page 6 of 8 Valve Seat Ring Oversizes Size Seat ring height H mm Oversize hole diameter Description Size mm (in.) mark (in.) I.D. mm(in.) Intake valve 33.300 ~ 33.325 0.3 (0.012) O.S. 7.9 ~ 8.1 (0.311 ~ 0.319) Seat ring (1.311 ~ 1.312) Exhaust valve 28.600 ~ 28.625...
Page 107 Page 7 of 8 5. Using the special tool (09222-28000, 09222-28100), compress the spring and install the retainer locks. After installing the valves, ensure that the retainer locks are correctly in place before releasing the valvespring compressor. When the spring is compressed, check that the valve stem seal is not pressed against the bottom of the retainer.
Page 108 Page 8 of 8 10. Tighten the cylinder head bolts using the torque-angle method. Starting at top center, tighten all cylinder head bolts in sequence as shown in the illustration, using the 12 mm socket. Tightening procedure Cylinder head bolt : 25Nm (250kg.cm, 18.1lb.ft) + (58°...
Page 109 Page 1 of 5 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Engine And Transaxle Assembly > Engine And Transaxle Assembly > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Engine And Transaxle Assembly > Engine And Transaxle Assembly > Repair procedures REMOVAL 1.
Page 110 Page 2 of 5 7. Disconnect the engine ground. 8. Disconnect the brake booster vacuum hose. 9. Disconnect the heater hoses (inlet and outlet) on the engine side. 10. Disconnect the accelerator cable at the engine side. 11. Using a special tool, remove the main fuel line at the delivery pipe (supply/return). 12.
Page 111 Page 3 of 5 16. Raise the vehicle and then remove the front tire. 17. Attaching the wheel speed sensor and caliper to the body. Remove the kunckle mounting bolts. 18. Drain the transaxle oil. 19. Remove the front muffler bolts. 20.
Page 112 Page 4 of 5 23. Remove the sub-frame installation bolts. 24. After removing the drive shaft, lower the engine and transaxle assembly on the jack then, remove the front roll stopper and the rear roll stopper. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 113 Page 5 of 5 25. Remove the engine and transaxle assembly as a unit. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 114 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Piston and Connecting Rod > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System >...
Page 115 Page 1 of 6 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Piston and Connecting Rod > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Piston and Connecting Rod > Repair procedures DISASSEMBLY CONNECTING ROD CAP Keep the bearings in order with their corresponding connecting rods (according to cylinder numbers) for...
Page 116: Piston Rings
Page 2 of 6 5. To install a new pin, the proper fork inserts must be in place to support the rod. 6. Position the rod inside the piston. Insert the proper pin guide through one side of the piston and through the rod.
Page 117 Page 3 of 6 [Standard dimensions] No.1 : 0.20 ~ 0.35mm (0.0079 ~ 0.0138in.) No.2 : 0.37 ~ 0.52mm (0.0146 ~ 0.0205in.) [Limit] No.1, No.2 : 0.8mm (0.031in.) Oil ring side rail : 1.0mm (0.039in) When replacing the ring without correcting the cylinder bore, check the gap with the ring situated at the lower part of cylinder that is less worn out.
Page 118 Page 4 of 6 2. Install the upper side rail. To install the side rail, first put one end of the side rail between the piston ring groove and spacer, hold it firmly, and press down with finger on the portion to be inserted into the groove (as illustrated).
Page 119 Page 5 of 6 8. Hold the piston rings firmly with a piston ring compressor as they are inserted into cylinder. 9. Install the upper main bearings in the cylinder block. 10. Install the lower main bearings in the main bearing caps. Install the bearing so it matches the oil hole in the block.
Page 120 Page 6 of 6 After removing the connecting rod bolt, do not use it again. When using a new bolt, do not tighten the bolt more than 3 times. 16. Check the connecting rod side clearance. Connecting rod side clearance Standard : 0.10 ~ 0.25mm (0.0039 ~ 0.0098in.) Limit : 0.4mm (0.0157in.) http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 121 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Crankshaft > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Crankshaft > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 122 Page 1 of 5 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Crankshaft > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Crankshaft > Repair procedures DISASSEMBLY 1.
Page 123 Page 2 of 5 Plastic gauge Method Plastic gauge may be used to measure the clearance. 1. Remove oil, grease and any other dirt from the bearings and journals. 2. Cut the plastic gauge the same length as the width of the bearing and place it in parallel with the journal, avoiding the oil holes.
Page 124 Page 3 of 5 M8(9~16) : 13~19Nm (130~190kg.cm, 10~14lb.ft) + (90° ~94° ) M10(1~8) : 27~33Nm (270~330kg.cm, 19.5~24 lb.ft) + (90° ~94°) 6. Cap bolts should be tightened evenly in stages 4 to 5 increments before they are tightened to the specified torque.
Page 125 Page 4 of 5 10. Tighten the rear plate to the specified torque. Tightening torque Rear plate : 10 ~ 12Nm (100 ~ 120kg.cm, 7 ~ 9 lb.ft) 11. Tighten the drive plate and the adapter plate (A/T). Tightening torque Drive plate and adapter plate bolt : 73 ~ 77Nm (730 ~ 770kg.cm, 53 ~ 56 lb.ft) 12.
Page 126 Page 5 of 5 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 127 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Cylinder Block > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block >...
Page 128 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Cylinder Block > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Cylinder Block > Repair procedures DISASSEMBLY For further details, refer to the appropriate section.
Page 129 Page 2 of 3 7. Check for damage or cracks in the cylinders. 8. Check the top surface of the cylinder block for flatness. If the top surface exceeds the limit, grind to the minimum limit or replace. Standard value Flatness of gasket surface : Max.
Page 130 Page 3 of 3 5. Hone the cylinders, finishing them to the proper dimension (piston outside diameter + gap with cylinder). 6. Check the clearance between the piston and cylinder. Standard : 0.01 ~ 0.03mm (0.0004 ~ 0.0012in.) When boring the cylinders, finish all of the cylinders to the same oversize. Do not bore only one cylinder to the oversize.
Page 131 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Engine Mounts > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block >...
Page 132 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Engine Mounts > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cylinder Block > Engine Mounts > Repair procedures REMOVAL Attach a chain or cable to the engine hooks and lift enough so that there is no pressure on the motor mounts.
Page 133 Page 2 of 2 Rear Roll Stopper 1. Remove the bolt from the rear roll stopper. 2. Remove the rear roll stopper from the subframe. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 134 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Description and Operation COOLING SYSTEM INLET CONTROL...
Page 135 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Water pump > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System >...
Page 136 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 137 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Water pump > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Water pump > Repair procedures REMOVAL 1.
Page 138 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Thermostat > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Thermostat > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 139 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Thermostat > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Thermostat > Repair procedures REMOVAL 1.
Page 140 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Radiator > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System >...
Page 141 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Radiator > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Radiator > Repair procedures REMOVAL 1.
Page 142 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Radiator Cap > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System >...
Page 143 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Radiator Cap > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Radiator Cap > Repair procedures INSPECTION 1.
Page 144 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Engine Coolant Hose / Pipes > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System >...
Page 145 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Engine Coolant Hose / Pipes > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Cooling System > Engine Coolant Hose / Pipes > Repair procedures COOLANT TEMPERATURE SENSOR REPLACEMENT REMOVAL 1.
Page 146 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 147 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Lubrication System > Oil Pump > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Lubrication System >...
Page 148 Page 1 of 5 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Lubrication System > Oil Pump > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Lubrication System > Oil Pump > Repair procedures DISASSEMBLY 1.
Page 149 Page 2 of 5 Relief Plunger and Spring 1. Check the relief plunger for smooth operation. 2. Check the relief spring for deformation or breaks. Oil Filter Bracket 1. Make sure that there is no damage on the surface that mates with the oil filter. 2.
Page 150 Page 3 of 5 1. Install the oil pump case with the gasket. Tightening torque Oil pump case bolt : 12 ~ 15Nm (120 ~ 150kg.cm, 9 ~ 11lb.ft) Oil pump cover screw : 8 ~ 12Nm (80 ~ 120kg.cm, 6 ~ 9lb.ft) 2.
Page 151 Page 4 of 5 1. Make the first cut approx. 4 mm from the end of the nozzle furnished with the sealant. After application of the sealant, do not exceed 15 minutesbefore installing the oil pan. 2. Make sure that the sealant doesn't enter the inside of the oil pan. 7.
Page 152 Page 5 of 5 Sealant Three bond No.1141E or 3M ATD No. 8660 or equivalent 10. Tighten the lower oil pan bolts as shown in figure. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 153 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System > Air Cleaner > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System >...
Page 154 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System > Air Cleaner > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System >...
Page 155 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 156 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System > Intake Manifold > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System >...
Page 157 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System > Intake Manifold > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System > Intake Manifold > Repair procedures REMOVAL 1.
Page 158 Page 2 of 4 9. Remove the surge tank. 10. Remove the surge tank and gasket. 11. Disconnect the fuel injector harness connector. 12. Remove the delivery pipe with the fuel injector and the pressure regulator. When the delivery pipe is removed, be careful not to drop an injector. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 159 Page 3 of 4 13. Disconnect the wiring harness of the coolant sensor assembly. INSTALLATION 1. Install the intake manifold and delivery pipe reversing the order of the removal procedure. Tightening torque Intake manifold : 19 ~ 21Nm (190 ~ 210kg.cm, 14 ~ 15lb.ft) INSPECTION SURGE TANK AND INTAKE MANIFOLD 1.
Page 160 Page 4 of 4 2. Check for distortion on the surface using a straight edge and feeler gauge. Standard value : 0.15 mm (0.006 in.) or less Service limit : 0.2 mm (0.0078 in.) http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 161 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System > Exhaust Manifold > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System >...
Page 162 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System > Exhaust Manifold > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System > Exhaust Manifold > Repair procedures REMOVAL 1.
Page 163 Page 2 of 2 3. Check the exhaust manifold for damage and cracks. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 164 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System > Muffler > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System >...
Page 165 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System > Muffler > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Engine Mechanical System > Intake And Exhaust System >...
Page 166 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > General Information > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > General Information > Schematic Diagrams SCHEMATIC DRAWING [2.7 V6] http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 167 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > General Information > Flow Diagram, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > General Information > Flow Diagram VACUUM HOSES LAYOUT http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 168 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > General Information > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > General Information > Components and Components Location COMPONENTS A.
Page 169 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > General Information > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > General Information > Troubleshooting TROUBLESHOOTING Symptom Probable cause Remedy Engine will not start or hard to...
Page 170 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > General Information > Specifications, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > General Information > Specifications SPECIFICATIONS Components Function Remarks Crankcase Emission System...
Page 171 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Crankcase Emission Control System > Flow Diagram, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Crankcase Emission Control System >...
Page 172 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Crankcase Emission Control System > Positive Crankcase Ventilation (PCV) Valve > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Crankcase Emission Control System > Positive Crankcase Ventilation (PCV) Valve >...
Page 173 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Crankcase Emission Control System > Positive Crankcase Ventilation (PCV) Valve > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Crankcase Emission Control System > Positive Crankcase Ventilation (PCV) Valve >...
Page 174 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Evaporative Emission Control System > Flow Diagram, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Evaporative Emission Control System > Flow Diagram COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 175 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Evaporative Emission Control System > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Evaporative Emission Control System > Description and Operation DESCRIPTION On-Board Refueling Vapor Recovery(ORVR) system is properly designed to prevent the fuel tank vapor(HC) emission during refueling at the gas station.
Page 176 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Evaporative Emission Control System > Canister > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Evaporative Emission Control System > Canister > Repair procedures INSPECTION For monitor, there are a CCV and an air filter as the illustration.
Page 177 Page 2 of 2 AIR FILTER Look for distortion, cracks. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 178 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Evaporative Emission Control System > Purge Control Solenoid Valve (PCSV) > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System >...
Page 179 Page 2 of 3 discontinued. Battery voltage Normal condition When applied Vacuum is released When discontinued Vacuum is maintained 5. Measure the current between the terminals of the solenoid valve. EVAP Canister Purge Solenoid Valve Coil at 20° C (68° F) : 0.45A or below (at 12V) Coil resistance : 26 [at 20°...
Page 180 Page 3 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 181 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Evaporative Emission Control System > Fuel Tank Pressure Sensor (FTPS) > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Evaporative Emission Control System > Fuel Tank Pressure Sensor (FTPS) >...
Page 182 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Evaporative Emission Control System > Fuel Filler Cap > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Emission Control System > Evaporative Emission Control System > Fuel Filler Cap > Description and Operation OPERATION Check the gasket of the fuel filler cap, and the filler cap itself, for damage or deformation.
Page 183 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Fuel System > General Information > Special Service Tools, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Fuel System > General Information > Special Service Tools SPECIAL TOOLS Tool (Number and name) Illustration...
Page 184 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Fuel System > General Information > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Fuel System > General Information > Description and Operation MULTIPORT FUEL INJECTION (MFI) GENERAL INFORMATION FUEL INJECTION CONTROL...
Page 185 Page 2 of 4 1. Ask the customer about the malfunction. Ask what it feels like, what it sounds like, etc. Then ask about driving conditions,weather, frequency of occurrence, and so on. 2. Determine the conditions from the customer's responses. Typically, almost all intermittent malfunctions occur from conditions likevibration, temperature and/or moisture change, poor connections.
Page 186 Page 3 of 4 • Camshaft Position Sensor (CMP sensor) • Evaporative Emission Control System • Vehicle Speed Sensor (VSS) • Idle Speed Control • PCM 1. After turning the ignition key on, check that the light illuminates for 5 seconds without the engine running. 2.
Page 187 Page 4 of 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 188 Page 1 of 10 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Fuel System > General Information > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Fuel System > General Information > Troubleshooting TROUBLESHOOTING 1. Power supply •...
Page 189 Page 2 of 10 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 190 Page 3 of 10 The number herein means the check order. MFI TROUBLESHOOTING PROCEDURES PROBLEM http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 191 Page 4 of 10 Scan tool communication with PCM is not possible Comment Probable cause One of the following causes may be suspected • Malfunction of PCM power supply circuit. • No power supply to PCM • Malfunction of the PCM. •...
Page 192 Page 5 of 10 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 193 Page 6 of 10 ROUGH IDLE OR ENGINE STALLS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 194 Page 7 of 10 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 195 Page 8 of 10 Engine hesitates or accelerates poorly http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 196 Page 9 of 10 TROUBLESHOOTING Trouble symptom Probable cause Remedy Engine will not crank Battery charge low Charge or replace battery Battery cables loose, corroded or worn Repair or replace cables Transaxle range switch faulty Adjust or replace switch (Vehicle with automatic transaxle only) Fusible link blown Replace fusible link Starter motor faulty...
Page 197 Page 10 of 10 Starter motor faulty Repair starter motor Starter keeps running Starter motor faulty Repair starter motor Ignition switch faulty Replace ignition switch Starter spins but engine will not Pinion gear teeth broken or starter motor Repair starter motor crank faulty Ring gear teeth broken...
Page 198 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Fuel System > General Information > Specifications, TIBURON (GK) > 2003 > G 2.7 V6 DOHC > Fuel System > General Information > Specifications GENERAL SPECIFICATIONS Items Specifications Throttle body Throttle position...
Page 199 Page 2 of 2 Evap canister purge control solenoid valve resistance 20 ~ 32 TIGHTENING TORQUE Items Kg·cm lb·ft Delivery pipe installation bolts 10 ~ 15 100 ~ 150 7 ~ 11 Engine coolant temperature sensor 20 ~ 40 200 ~ 400 14 ~ 29 Heated oxygen sensor 40 ~ 50...
Page 200 Page 1 of 14 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Fuel System > Engine Control System > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Fuel System > Engine Control System > Description and Operation INSPECTION CHART FOR DIAGNOSTIC TROUBLE CODES (FOR 2.7 V6) DTC NO.
Page 201 Page 2 of 14 P0160 HO2S Circuit No Activity Detected (Bank 2, Sensor 2) P0057 HO2S Heater Circuit Low (Bank 2, Sensor 2) P0058 HO2S Heater Circuit High (Bank 2, Sensor 2) P0171 Fuel System Too Lean (Bank 1) P0172 Fuel System Too Rich (Bank 1) P0174 Fuel System Too Lean (Bank 2)
Page 202: Trouble Area Related To Dtc
Page 3 of 14 EVAP Emission Control System Pressure Sensor Range/Performance P0451 Problem P0452 EVAP Emission Control System Pressure Sensor Low Input P0453 EVAP Emission Control System Pressure Sensor High Input P0454 Evaporative Emission Control System - Pressure Sensor Intermittent P0455 EVAP Emission Control System - Large Leak P0456...
Page 203 Page 4 of 14 P0101 Mass Air Flow Circuit • Dirty air cleaner Range/performance Problem • Oil cap or dipstick missing or not installed correctly • Air leak in intake system • Contaminated, deteriorated or damaged mass air flow sensor •...
Page 204 Page 5 of 14 • Misplaced, loose or corroded terminals Engine Coolant Temperature Circuit Intermittent • Foreign materials fouled ECTS P0121 Throttle Position Sensor Circuit • Poor connections between TPS and ECM Range/Performance Problem • Misplaced, loose or corrodes terminals •...
Page 205 Page 6 of 14 P0135 HO2S Heater Circuit • Blown or missing HO2S fuse Malfunction (Bank 1, Sensor 1) • Short to battery between front HO2S and ECM • Open between front HO2S and ECM • Faulty front HO2S P0030 HO2S Heater Control Circuit •...
Page 206 Page 7 of 14 1, Sensor 2) • Faulty HO2S P0151 HO2S Circuit Low Input (Bank • Short to GND between HO2S and ECM 2, Sensor 1) • Faulty front HO2S P0152 HO2S Circuit High Input (Bank • Short to battery between HO2S and ECM 2, Sensor 1) •...
Page 207 Page 8 of 14 P0057 HO2S Heater Circuit Low (Bank • Blown or missing HO2S fuse 2, Sensor 2) • Open or Short to GND between HO2S and ECM • Faulty HO2S P0058 HO2S Heater Circuit High (Bank • Short to battery between HO2S and ECM 2, Sensor 2) •...
Page 208 Page 9 of 14 proceeding with this trouble area. P0230 Fuel Pump Circuit Malfunction • Blown or missing fuse/relay • Short to battery between fuel pump relay and ECM • Open between fuel pump relay and ECM • Faulty fuel pump relay Injector Circuit Low Input •...
Page 209 Page 10 of 14 P0325 Knock Sensor Circuit • Open or short to GND between knock sensor and ECM Malfunction (Bank 1) • Source of high resistance between knock sensor and ECM • Faulty knock sensor P0330 Knock Sensor Circuit Malfunction (Bank 2) P0335 Crankshaft Position Sensor...
Page 210 Page 11 of 14 P0444 EVAP Emission Control System • Faulty PSV Purge Control Valve Circuit • Open between PSV and ECM Open P0445 EVAP Emission Control System • Faulty PSV Purge Control Valve Circuit • Short to GND or battery between PSV and ECM Shorted P0449 •...
Page 211 Page 12 of 14 If an obvious cause for DTC P0455 is an engine running during refueling, erase the DTC P0455 using Hi-Scan and do not repair the evaporative system. However,the vehicle should be monitored to find reoccurrence of the concern whichmay come from actual evaporative system.
Page 212 Page 13 of 14 P1154 HO2S Circuit - Transition Switch Malfunction/Slip (Bank 2, Sensor 1) P1166 Lambda Bank Control Limit • P1166 is case for HO2S (Bank 1, Sensor 1) Signal line open (Bank 1) • P1167 is case for HO2S (Bank 2, Sensor 1) Signal line open •...
Page 213 Page 14 of 14 P0562 System Voltage Low • Reverse battery cable connection (+/- reverse) • Faulty alternator P0563 System Voltage High P0650 Malfunction Indication Lamp • Open or short between lamp and ECM (MIL) Control Circuit Malfunction • Faulty lamp P1624 Cooling Fan Relay Circuit •...
Page 214 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Fuel System > Engine Control System > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Fuel System > Engine Control System > Components and Components Location LOCATION OF MFI COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 215 Page 2 of 3 ECT Sensor Power Steering Oil Pressure Switch Vehicle Speed Sensor Ignition Timing Adjustment Terminal EVAP Solenoid Valve MAP, TPS, ISA, TR CMP Sensor http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 216 Page 3 of 3 Data Link Connector Heated Oxygen Sensor (HO2S) Transaxle Range (TR) Switch Injectors Knock Sensor http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 217 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > General Information > Special Service Tools, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > General Information > Special Service Tools SPECIAL TOOLS Tool (Number and Name) Illustration...
Page 218 Page 2 of 2 09546-26000 Compression of front coil spring Strut spring compressor Compression of the front and rear coil spring J38402 (Use with A-42 or A-20) Strut spring compressor http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 219 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > General Information > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > General Information > Troubleshooting TROUBLESHOOTING Symptom Possible cause Remedy Hard steering Improper front wheel alignment...
Page 220 Page 2 of 2 • Heavy acceleration on drive • Damaged lower arm WHEEL AND TIRE DIAGNOSIS Partial wear Feather edges wheels Wear pattern • Cansed by irreqular burrs on • Toe adjustment out of • Excessive toe on non-drive brak drums.
Page 221 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > General Information > Specifications, TIBURON (GK) > 2003 > G 2.7 V6 DOHC > Suspension System > General Information > Specifications SPECIFICATIONS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 222 Page 2 of 3 SERVICE STANDARD http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 223 Page 3 of 3 When rotating the "215/45 ZR17" Tires, ensure to follow the "ROTATION" direction marked on the sidewall of tires (see page SS-30). TIGHTENING TORQUE Items kg·cm lb·ft Wheel nut 90~110 900~1100 67~82 Driveshaft nut 200~260 2000~2600 148~192 2.0L 200~280 2000~2800...
Page 224 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Front Suspension System > Front Strut Assembly > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Front Suspension System > Front Strut Assembly > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 225 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Front Suspension System > Front Strut Assembly > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Front Suspension System > Front Strut Assembly > Repair procedures REMOVAL 1.
Page 226 Page 2 of 4 3. Tighten the components below to the specified torque as follows. Items Torque Nm (kgf·cm, lbf·ft) Front strut upper mounting nut 45~60 (450~600, 33~44) Front strut to knuckle 140~160 (1400~1600, 104~118) Stabilizer link nut 35~45 (350~450, 26~33) 4.
Page 227 Page 3 of 4 DISPOSAL 1. Fully extend the shock absorber rod. 2. Drill a hole on the A section to remove gas from the cylinder. The gas coming out is harmless, but be careful of chips that may fly when drilling. Be sure to wear face shield and safety goggles.
Page 228 Page 4 of 4 5. After seating the upper and lower ends of the coil spring in the upper and lower spring seat grooves correctly, tighten the newself-locking nut temporarily. 6. Remove the special tool (09546-26000 or J38402). 7. Tighten the self-locking nut to the specified torque. Tightening torque 50~70 Nm (500~700 kgf·cm, 37~51 lbf·ft) http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 229 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Front Suspension System > Front Lower Arm > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Front Suspension System >...
Page 230 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Front Suspension System > Front Lower Arm > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Front Suspension System > Front Lower Arm > Repair procedures REMOVAL 1.
Page 231 Page 2 of 4 4. Using special tool (09545 - 11000), press-fit the ball joint into the lower arm assembly. 5. Install the snap ring. 6. Using the special tool (09545 - 21100), install the dust cover. LOWER ARM BUSHING (G) 1.
Page 232 Page 3 of 4 Press-in the lower arm bushing (G) in the same direction as shown in illustration. Pull out force for the bushing 80 N [800 kg(f), 11.9 lb(f)] or more INSTALLATION Installation is in the reverse order of removal. Tighten the components below to the specified torque as follows.
Page 233 Page 4 of 4 4. Check all bolts for damage and deformation. 5. Check the lower arm ball joint for rotating torque. A. If there is a crack in the dust cover, replace the ball joint assembly. B. Shake the ball joint stud several times. C.
Page 234 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Front Suspension System > Front Stabilizer Bar > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Front Suspension System >...
Page 235 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Front Suspension System > Front Stabilizer Bar > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Front Suspension System > Front Stabilizer Bar > Repair procedures REMOVAL 1.
Page 236 Page 2 of 2 3) Let the selection of the bushings be able to be decided by customers. 2. Install the bracket on the bushing. 3. After tightening the bolts of the bushing bracket temporarily, install the bushing bracket on the opposite side. INSPECTION 1.
Page 237 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Rear Suspension System > Rear Strut Assembly > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Rear Suspension System >...
Page 238 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Rear Suspension System > Rear Strut Assembly > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Rear Suspension System > Rear Strut Assembly > Repair procedures REMOVAL 1.
Page 239 Page 2 of 3 Do not use an impact gun. 2. Remove the self-locking nut at the top end of the shock absorber. 3. Remove the insulator, coil spring and dust cover from strut assembly. INSPECTION 1. Check the strut insulator for wear or damage. 2.
Page 240 Page 3 of 3 4. After extending the piston rod fully, install the insulator assembly and pipe. Align the D-shaped hole in the spring seat upper assembly with the protrusion of the piston rod. 5. After seating the lower ends of the coil spring in the lower spring seat grooves correctly, tighten the new self- locking nut temporarily.
Page 241 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Rear Suspension System > Rear Suspension Arm > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Rear Suspension System >...
Page 242 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Rear Suspension System > Rear Suspension Arm > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Rear Suspension System > Rear Suspension Arm > Repair procedures REMOVAL 1.
Page 243 Page 2 of 2 *Front/Rear suspension arm mounting 160~180 (1600~1800, 118~133) Rear crossmember mounting 100~120 (1000~1200, 74~88) INSPECTION 1. Check the rubber parts for damage or deterioration. 2. Check the trailing arm and suspension arm for bent or deterioration. 3. Check the bolts for damage or rust. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 244 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Rear Suspension System > Trailing Arm > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Rear Suspension System > Trailing Arm > Repair procedures REMOVAL 1.
Page 245 Page 2 of 2 Press-fit the bushing in the same way as shown in the illustration. REAR SUSPENSION ARM BUSHING 1. Install the special tools (09545-28100, 09545-25000) on the rear suspension arm. 2. Remove the rear suspension bushing. 3. Apply soap solution to the new bushing and the rear suspension arm. 4.
Page 246 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Rear Suspension System > Rear Stabilizer Bar > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Rear Suspension System > Rear Stabilizer Bar > Repair procedures REMOVAL 1.
Page 247 Page 2 of 2 INSPECTION 1. If there is a crack in the dust cover, replace it and add grease. 2. Shake the stabilizer link ball joint stud several times. 3. If the rotating torque is above the upper limit of the standard value, replace the stabilizer link. 4.
Page 248 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Tires/Wheels > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Tires/Wheels > Description and Operation DESCRIPTION There are two matching ways about the wheel & tire and front suspension on this vehicle. It follows, •...
Page 249 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Tires/Wheels > Tire > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Tires/Wheels > Tire > Repair procedures FRONT WHEEL ALIGNMENT FRONT WHEEL ALIGNMENT Standard value...
Page 250 Page 2 of 3 REAR WHEEL ALIGNMENT TOE-IN • Adjust the toe-in by turning the tie rod end of the rear suspension arm.. Left tie rod : Clockwise direction → toe-in Right tie rod : Clockwise direction → toe-out A variation of toe by a rotation of the tie rod : About 6mm (0.6° ) •...
Page 251 Page 3 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 252 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Tires/Wheels > Wheel > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Suspension System > Tires/Wheels > Wheel > Repair procedures WHEEL ROTATION Rotate the tires in the pattern illustrated.
Page 253 Page 2 of 4 D. If the steering continues to pull to the opposite side, replace the front wheels with new ones. WHEEL RUNOUT 1. Jack up the vehicle and support it with jack stands. 2. Measure the wheel runout with a dial indicator as illustrated. 3.
Page 254 Page 3 of 4 When using an impact gun, final tightening torque should be checked using a torque wrench. 2. Tightening order Check the torque again after tightening the wheel nuts diagonally. WHEEL ROTATION Rotate the tires in the pattern illustrated. When rotating the 215/45 ZR17 tires, ensure to follow the "ROTATION"direction marked on the sidewall of tires.
Page 255 Page 4 of 4 C. If the steering continues to pull to one side, rotate the front right and left tires again, and perform a road test. D. If the steering continues to pull to the opposite side, replace the front wheels with new ones. 2.
Page 256 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > General Information > Special Service Tools, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > General Information > Special Service Tools SPECIAL TOOLS Tool (Number and Name)
Page 257 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 258 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > General Information > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > General Information > Troubleshooting TROUBLESHOOTING Symptom Possible cause Remedy Vehicle pulls to one side...
Page 259 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > General Information > Specifications, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > General Information > Specifications SPECIFICATIONS Driveshaft Joint type 2.0L M/T 2.0L A/T...
Page 260 Page 2 of 2 LUBRICANTS Items Recommended Quantity Birfield joint + Double offset joint Type driveshaft (For 2.0L M/T) Birfield joint boot grease CENTOPLEX 278M/136K 115 ± 6gr. CASMOLY BJ ROLLUBE BJ Sunlight SW-2 Double offset joint boot greasE AMBLYGON TA 10/2A 100 ±...
Page 261 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Driveshaft Assembly > Front Driveshaft > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Driveshaft Assembly >...
Page 262 Page 2 of 3 COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 263 Page 3 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 264 Page 1 of 8 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Driveshaft Assembly > Front Driveshaft > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Driveshaft Assembly > Front Driveshaft > Repair procedures REMOVAL 1.
Page 265 Page 2 of 8 9. Remove the center bearing bracket mounting bolts. Insert the pry bar between the center bearing bracket and the cylinder block to disconnect thebracket from the cylinder block. (for 2.7L engine) 10. Remove the inner shaft from the center bearing. (for 2.7L engine) 11.
Page 266 Page 3 of 8 3. Before installing the driveshaft, set the opening side of the circlip facing downward. 4. After installation, check that the driveshaft cannot be removed by hand. 5. Position the convex side of the washer to face outside and install the nut and split pin. 6.
Page 267 Page 4 of 8 DISASSEMBLY 1. Do not disassemble the birfield joint assembly. 2. Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease. 3. The boot band should be replaced with a new one. 1.
Page 268 Page 5 of 8 5. Clean the inner race, cage and balls without disassembling. 6. Remove the birfield joint boot bands and pull out the double offset joint boot and birfield joint boot. If the boot is to be reused, wrap tape around the driveshaft splines to protect the boot. DISASSEMBLY •...
Page 269 Page 6 of 8 3. Clean the spider assembly. 4. Remove the birfield joint boot bands and pull out the tripod joint boot and birfield joint boot. If the boot is to be reused, wrap tape around the driveshaft splines to protect the boot. REASSEMBLY 1.
Page 270 Page 7 of 8 Total : 145 ± 6 In the joint : 100 ± 3 In the boot : 45 ± 3 A/T : Automatic Transmission M/T : Manual Transmission 5. Tighten the tripod joint boot bands. 6. Add the specified grease to the birfield joint as much as was wiped away at inspection. 7.
Page 271 Page 8 of 8 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 272 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Driveshaft Assembly > Center Bearing And Inner Shaft > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Driveshaft Assembly >...
Page 273 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Driveshaft Assembly > Center Bearing And Inner Shaft > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Driveshaft Assembly >...
Page 274 Page 2 of 2 3. Apply multipurpose grease to the rear surface of all dust seals. Recommended grease : Sunlight No.2 Inner dust seal : 7~10 gr. Outer dust seal : 4~6 gr. 4. Install the inner shaft into the center bearing bracket. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 275 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Front Axle Assembly > Front Hub / Axle > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Front Axle Assembly >...
Page 276 Page 1 of 5 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Front Axle Assembly > Front Hub / Axle > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Front Axle Assembly >...
Page 277 Page 2 of 5 1. Tighten the components below to the specified torque as follows : Items Torque Nm (kgf·cm, lb·ft) 200~260 Driveshaft nut (2.0L) (2000~2600, 148~192) Driveshaft nut (2.7L) 200~280 (2000~2800, 148~207) Lower arm ball joint to knuckle nut 60~72 (600~720, 44~53) Knuckle to strut assembly nut 140~160...
Page 278 Page 3 of 5 7. Using the special tool (09495-33100, 09517-29000), remove the wheel bearing outer race from the knuckle. INSPECTION 1. Check the hub for cracks and the splines for wear. 2. Check the brake disc for scoring and damage. 3.
Page 279 Page 4 of 5 5. Install the brake disc. 6. Tighten the hub and the knuckle to the specified torque by using the special tool (09517-21500). Specified torque Nm (kgf·cm, lbf·ft) 2.0L : 200~260 (2000~2600, 148~192) 2.7L : 200~280 (2000~2800, 148~207) 7.
Page 280 Page 5 of 5 10. If the hub axial play exceeds the limit while the nut is tightened to 200~260 Nm (2000~2600Kgf·cm, 148~192 lbf·ft), the bearing, hub and knuckle are not installed correctly. Repeat the disassembly and assemblyprocedure. Hub bearing axial play [Limit] 0.008 mm (0.0003 in.) or less 11.
Page 281 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Rear Axle Assembly > Rear Hub / Carrier > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Rear Axle Assembly >...
Page 282 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Rear Axle Assembly > Rear Hub / Carrier > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Driveshaft and axle > Rear Axle Assembly >...
Page 283 Page 2 of 2 Standard value Clearance : 0.2~1.3 mm (0.008~0.051 in.) 3. Install the hub cap. INSPECTION 1. Check the oil seal for cracks or damage. 2. Check the rear hub bearing for wear or damage. 3. Check the rear rotor for chipped teeth. 4.
Page 284 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > General Safety Information and Caution, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > General Safety Information and Caution PRECAUTION •...
Page 285 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > Special Service Tools, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > Special Service Tools SPECIAL TOOLS Tool (Number and Name) Illustration...
Page 286 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > Components and Components Location Component Locating Index http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 287 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > Troubleshooting TROUBLESHOOTING PROBLEM SYMPTOMS TABLE Symptom Suspect Area Remedy...
Page 288 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > All Scheduled Maintenance Instructions, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > All Scheduled Maintenance Instructions Operation and Leakage Check Check all of the following items:...
Page 289 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > Repair procedures Brake Pedal and Brake Switch Adjustment Pedal Height 1.
Page 290 Page 2 of 4 3~8 mm (0.11~0.31in.) 2. If the pedal free play is out of specification, adjust the brake switch (C). If the pedal free play is insufficient, it may result in brake drag. Parking brake check and adjustment CHECK 1.
Page 291 Page 3 of 4 4. Remove the console. 5. Tighten the adjusting nut (A) until the parking brakes drag slightly when the rear wheels are turned. 6. Release the parking brake lever fully, and check that parking brakes do not drag when the rear wheels are turned.
Page 292 Page 4 of 4 4. Repeat the procedure for each wheel in the sequence shown below until air bubbles no longer appear in the fluid. 5. Refill the master cylinder reservoir to the MAX (upper) level line. Front disc brake: Rear disc brake: http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 293 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > Specifications, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > General Information > Specifications SPECIFICATIONS Master cylinder Tandem type - Type 23.81 (0.94) : CBS - I.D.
Page 294 Page 2 of 2 - TC valve relief pressure O.D = Outer Diameter I.D = Inner Diameter CBS = Conventional Brake System ABS = Anti-lock Brake System TC Valve = Traction Control Valve SERVICE STANDARD Standard value Service limit Brake pedal height 170 mm (6.69 in.) Brake pedal stroke 128 mm (5.04 in.)
Page 295 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Booster > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Booster >...
Page 296 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Booster > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Booster > Repair procedures REMOVAL 1.
Page 297 Page 2 of 2 3. Apply sufficient grease inside the brake pedal hole. 4. Connect the clevis to the brake pedal with the clevis pin and install the split pin to the clevis pin. 5. Install the master cylinder and connect the brake tube to the master cylinder. 6.
Page 298 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Master Cylinder > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Master Cylinder >...
Page 299 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Master Cylinder > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Master Cylinder >...
Page 300 Page 2 of 3 4. Remove the primary cylinder pin, pushing the primary piston with a screwdriver and remove the primary piston assembly. 5. Remove the secondary cylinder pin. Push the secondary piston with a screwdriver and remove the secondary piston assembly.
Page 301 Page 3 of 3 1. Apply genuine brake fluid to the rubber parts of the cylinder kit and grommets. 2. Carefully insert the springs and pistons in the proper direction. 3. Press against the pistons with a screwdriver and install the retainer ring. 4.
Page 302 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Proportioning Valve > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Proportioning Valve >...
Page 303 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Proportioning Valve > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Proportioning Valve >...
Page 304 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Line > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Line > Components and Components Location COMPONENT LOCATION http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 305 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Line > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Line > Repair procedures Inspection 1.
Page 306 Page 2 of 2 7. Install the brake hose (A) on the upper brake hose bracket (B) with a new brake hose clip (C). 8. Connect the brake line (D) to the brake hose 9. After installing the brake hose, bleed the brake system. 10.
Page 307 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Pedal > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Pedal > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 308 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Pedal > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Pedal > Repair procedures REMOVAL 1.
Page 309 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 310 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Front Disc Brake > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Front Disc Brake >...
Page 311 Page 1 of 6 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Front Disc Brake > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Front Disc Brake >...
Page 312 Page 2 of 6 Position the pad with its pad wear indicator upward on the piston side. 3. Insert the piston in the cylinder using the Special Tool (09581-11000). 4. Install the new pads. The shims are attached to the each pad as illustrated. Be careful so that the disc or pad isn't contaminated by grease.
Page 313 Page 3 of 6 REMOVAL 1. Remove the wheel and tire. 2. Disconnect the brake hose. 3. Remove the cylinder mounting bolt. 4. Remove cylinder and pads. 5. Remove the caliper mounting bolts (2EA) from the knuckle. 6. Remove the caliper. INSTALLATION 1.
Page 314 Page 4 of 6 3. Remove the piston seal from the caliper by using a screwdriver. INSPECTION 1. Check the caliper for wear, damage, cracks and dust. 2. Check the piston for dust, damage, cracks and wear on the outer surface. 3.
Page 315 Page 5 of 6 1. Using a micrometer, measure the disc thickness at eight positions approximately 10mm from the outer edge of the disc and at 45° intervals. If you substract the minimum of measurements from the maximum, you get the difference of the disc thickness.
Page 316 Page 6 of 6 5. Install the pads. Be careful so that the disc or pad is contaminated by grease 6. Tighten the brake hose connecting bolt. Tightening torque Nm (kgf·cm, lbf·ft) Sliding pin 34~44 (350~450, 26~33) Carrier mounting bolt 64~74 (650~750, 48~54) Brake hose mounting oil bolt 25~29 (250~300, 18~22)
Page 317 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Rear Disc Brake > General Information, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Rear Disc Brake >...
Page 318 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Rear Disc Brake > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Rear Disc Brake >...
Page 319 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 320 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Rear Disc Brake > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Rear Disc Brake >...
Page 321 Page 2 of 4 7. Remove the pad retainers. 8. Clean the caliper thoroughly; remove any rust, and check for grooves and cracks. 9. Check the brake disc for damage and cracks. 10. Install the pad retainers. 11. Check the foreign material at the pad shim (A) and the back of the pads (B). Contaminated brake discs or pads reduce stopping ability.
Page 322 Page 3 of 4 14. Install the brake caliper (D). 15. Install and torque the guide rods (E) to proper specification. 16. Install the brake hose (F) onto the suspension arm with the brake hose clip (G). 17. After installation, check for leaks at hose and line joints and connections, and retighten if necessary. 18.
Page 323 Page 4 of 4 2. Remove the brak pads. 3. Using a micrometer (A), measure disc thickness at eight points, approximately 45 apart and 10 mm (0.4 in.) in from the outer edge of the disc. Replace the brake disc if the smallest measurement is less than the max. refinishinglimit.
Page 324 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Parking Brake System > Parking Brake Assembly > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Parking Brake System >...
Page 325 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Parking Brake System > Parking Brake Assembly > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Parking Brake System > Parking Brake Assembly > Repair procedures REMOVAL •...
Page 326 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > Schematic Diagrams HYDRAULIC SYSTEM DIAGRAM CIRCUIT DIAGRAM CIRCUIT DIAGRAM (1)
Page 327 Page 2 of 3 CIRCUIT DIAGRAM (2) CIRCUIT DIAGRAM (3) http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 328 Page 3 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 329 Page 1 of 6 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > Description and Operation DESCRIPTION This specification applies to Hydraulic and Electronic Control Unit (HECU) of the Anti lock Braking System(ABS) and...
Page 330 Page 2 of 6 The EBD warning lamp is turned on under the following conditions. A. During the initialization phase after ignition switch ON. (3 seconds). B. When the system ECU is shut down even though ignition power is applied. C.
Page 331 Page 3 of 6 3. Turn the ignition switch ON. 4. Check for diagnostic trouble codes using the Hi-scan (pro). 5. After completion of the repair or correction of the problem, erase the stored fault codes using the clear key on the Hi- scan (pro).
Page 332 Page 4 of 6 If HECU determines there's no lock-up in the wheel, HECU cuts voltage to solenoid valve. So voltage is not supplied to each solenoid valve, brake fluid passes through the inlet valve to wheel cylinder, resulting in pressure increase. TRACTION CONTROL SYSTEM (TCS) OPERATION 1.
Page 333 Page 5 of 6 A. Traction: Lower vibration and higher launchability, accelerationand climbability by slip control. B. Cornering and passing: Stable cornering and passing. C. Steering stability: Control traction force traverse vector prior to provide easy turning when turning the steering wheel. 2.
Page 334 Page 6 of 6 Comparison between Proportioning valve and EBD FAIL SAFE SYSTEM WARNING LAMP FAIL CAUSE None 1-Wheel speed sensor failure Pump malfunction Low voltage 2 or more wheel speed sensor failure Solenoid valve failure HECU malfunction Valve relay failure Over voltage Other failure http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 335 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 336 Page 1 of 24 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > Troubleshooting TROUBLESHOOTING STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING NOTES WITH REGARD TO DIAGNOSIS Phenomenon Explanation...
Page 337 Page 2 of 24 TROUBLE SYMPTOMS TABLE Symptom Suspect Area See page Communication with Hi-scan (pro) is not 1. Power source circuit possible. BR - 63 2. Diagnosis line (Communication with any system is not possible) Communication with Hi-scan (pro) is not 1.
Page 338 Page 3 of 24 3. Wheel speed sensor circuit. 4. Check the hydraulic circuit for leakage. During ABS operation, the brake pedal may vibrate or may not be able to be depressed. Such phenomena are due to intermittent changes in hydraulic pressure inside the brake line to prevent the wheels from locking and is not an abnormality.
Page 339 Page 4 of 24 If this happens, the valve relay and all solenoids are prevented from being switched on. 2. Only the ABS (TCS) function is inhibited. The ABS (TCS) warning lamp is activated and the EBD warning lamp is not activated.
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Page 343 Page 8 of 24 INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS Inspection Procedure 1 Communication with Hi-Scan (Pro) is not possible. Probable cause (Communication with any systems is not possible.) • Faulty power source circuit Possible defect in the power supply system (including ground) for the diagnosis line.
Page 344 Page 9 of 24 Communication with Hi-Scan (Pro) is not possible. Probable cause (Communication with ABS only is not possible.) • Faulty power source circuit When communication with Hi-Scan (Pro) is not possible, the cause may be probably an open circuit in the HECU power circuit or an open circuit in •...
Page 345 Page 10 of 24 Inspection Procedure 4 Even after the engine is started, the ABS warning lamp remains Probable cause illuminated A possible short-circuit in the ABS warning lamp illumination circuit • Faulty combination meter • Faulty ABS warning lamp circuit •...
Page 346 Page 11 of 24 INSPECTION PROCEDURE FOR DIAGNOSTIC TROUBLE CODES DTC No. C1200, C1203, C1206, C1209 Probable cause Wheel speed sensor open or short to GND circuit The HECU determines that an open or short circuit has occured in more •...
Page 347 Page 12 of 24 DTC No. C1201, C1204, C1207, C1210 Probable cause (Speed jump or wrong exciter) Abnormal output signal from a wheel speed sensor other than an open or • Improper installation of wheel speed sensor short circuit. • Faulty wheel speed sensor •...
Page 348 Page 13 of 24 No wheel speed sensor output signal. • Faulty wheel speed sensor • Improper installation of wheel speed sensor • Faulty rotor (excitor) • Faulty wiring harness or connector • Faulty HECU DTC No. C1101, C1102 Voltage out of range Probable cause (Low and over voltage) The voltage of the HECU power supply drops lower than or rises higher...
Page 349 Page 14 of 24 DTC No. C2112 Valve relay Probable cause (Including fuse failure) When the ignition switch is turned ON, the HECU switches the valve relay • Faulty wiring harness or connector on and off during its initial check. During this time, voltage sent to the •...
Page 350 Page 15 of 24 INSPECTION CHART FOR DIAGNOSTIC TROUBLE CODES Trouble Location Remarks C1101 Battery voltage over volt : 18V or more C1102 Battery voltage low volt : 9.5V or less C1200 FL wheel sensor : open or short to ground : speed jump or damaged C1201 - Range/Performance...
Page 351 Page 16 of 24 C1613 TCU un-matching failure Only TCS C1605 CAN hardware failure Only TCS FAILSAFE SPECIFICATION DETECT MODE THE ABILITY OF DETECTING A FAILURE THE MANAGEMENT OF FAILURE DETECTION 1. System down. Both the ABS (TCS) and the EBD function are inhibited and the ABS (TCS) and the EBD warning lamps are activated.
Page 352 Page 17 of 24 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
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Page 355 Page 20 of 24 INSPECTION PROCEDURE FOR DIAGNOSTIC TROUBLE CODES DTC No. C1200, C1203, C1206, C1209 Probable cause Wheel speed sensor open or short to GND circuit The HECU determines that an open or short circuit has • Malfunction of wheel speed sensor occured in more than one wire of a wheel speed sensor.
Page 356 Page 21 of 24 DTC No. C1201, C1204, C1207, C1210 Probable cause (Speed jump or wrong exciter) Abnormal output signal from a wheel speed sensor other • Improper installation of wheel speed sensor than an open or short circuit. • Malfunction of wheel speed sensor •...
Page 357 Page 22 of 24 No wheel speed sensor output signal. • Malfunction of wheel speed sensor • Improper installation of wheel speed sensor • Malfunction of rotor (excitor) • Malfunction of wiring harness or connector • Malfunction of HECU DTC No. C1101, C1102 Voltage out of range Probable cause (Low and over voltage) The voltage of the HECU power supply drops lower than or...
Page 358 Page 23 of 24 DTC No. C2112 Valve relay Probable cause (Including fuse failure) When the ignition switch is turned ON, the HECU switches • Malfunction of wiring harness or connector the valve relay on and off during its initial check. During this •...
Page 359 Page 24 of 24 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 360 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > Repair procedures BLEEDING OF BRAKE SYSTEM 1.
Page 361 Page 2 of 3 motor pump from burning. (1) Select hyundai vehicle diagnosis. (2) Select vehicle name. (3) Select Anti-Lock Brake system. (4) Select air bleeding mode. (5) Press 'YES' to operate motor pump and solenoid valve. (6) Wait 60 sec. before operating the air bleeding.
Page 362 Page 3 of 3 6. Repeat step 5 until there are no more bubbles in the fluid for each wheel. 7. Tighten the bleeder screw. Bleeder screw tightening torque: 7~13 Nm (70~130 kg·cm, 5~9.5 lb·ft) http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 363 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > ABS Control Module > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > ABS Control Module >...
Page 364 Page 2 of 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 365 Page 3 of 4 INSPECTION OF HECU TERMINALS Terminals No. Condition Standard Voltage (V) 25 - GND (8,24) Always 10 - 14 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 366 Page 4 of 4 9 - GND (8,24) Always 10 - 14 4 - GND (8,24) Ignition switch ON 10 - 14 16 - GND (8,24) Ignition switch ON, ABS warning lamp ON 3 - 5 Stop lamp switch OFF Below 1.0 18 - GND (8,24) Stop lamp switch ON...
Page 367 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > ABS Control Module > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti- Lock Brake System) >...
Page 368 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 369 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > ABS Control Module > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > ABS Control Module > Repair procedures REMOVAL 1.
Page 370 Page 2 of 3 Tightening torque HECU bracket mounting bolts: 17~26 Nm (170~260 kg·cm, 12.5~19.1 lb·ft) INSTALLATION 1. Installation is the reverse of removal. 2. Tighten the HECU mounting bolts and brake tube nuts to the specified torque. Tightening torque HECU mounting bolt: 8~10 Nm (80~100 kg·cm, 5.9~7.3 lb·ft) HECU bracket mounting bolt:...
Page 371 Page 3 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 372 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > Front Wheel Speed Sensor > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS (Anti-Lock Brake System) >...
Page 373 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS(Anti-Lock Brake System) > Front Wheel Speed Sensor > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > ABS (Anti-Lock Brake System) >...
Page 374 Page 2 of 2 1. Connect an ohmmeter between the wheel speed sensor terminals and measure the resistance. Service standard Front, Rear: 1,385 ± 110 2. Connect a voltmeter between the wheel speed sensor terminals and measure the voltage by turning the wheel.
Page 375 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Manual Transaxle System > General Information > Special Service Tools (M5GF1), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Manual Transaxle System > General Information > Special Service Tools (M5GF1) SPECIAL TOOLS (6-SPEED M/T) Tool (Number and name) Illustration...
Page 376 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Manual Transaxle System > General Information > Troubleshooting (M5GF1), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Manual Transaxle System > General Information > Troubleshooting (M5GF1) TROUBLESHOOTING (M/T) Symptom Probable cause...
Page 377 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Manual Transaxle System > General Information > Specifications (M5GF1), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Manual Transaxle System > General Information > Specifications (M5GF1) SPECIFICATIONS (M/T) M5BF2 M5GF1...
Page 378 Page 1 of 10 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Manual Transaxle System > Manual Transaxle System > Manual Transaxle > Repair procedures (M5GF1), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Manual Transaxle System > Manual Transaxle System > Manual Transaxle > Repair procedures (M5GF1) REMOVAL 1.
Page 379 Page 2 of 10 (2) Lower 6. Remove the back-up lamp switch. 7. After removing the CKP sensor, O2 sensor and oil pressure switch wiring bracket, separate the connectors. 8. Remove the brake fluid leveling sensor connector. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 25.04.2008...
Page 380 Page 3 of 10 9. Remove the speedometer driven gear connector. 10. Remove the clutch release cylinder mounting bolt. 11. Remove the cotter pin of the shift cable (transaxle side). 12. Remove the cotter pin of the select cable. (transaxle side) 13.
Page 381 Page 4 of 10 15. Separate the steering column shaft joint. 16. Separate the power steering oil pump hose. Be careful not to leak after separating. 17. Separate the hose after removing the clip of the power steering return hose. 18.
Page 382 Page 5 of 10 19. Separate the start motor. 20. Install the engine support fixture. 21. After removing the tire, remove the caliper. 22. Remove the transaxle side cover. 23. Remove the transaxle side under cover. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 25.04.2008...
Page 383 Page 6 of 10 24. Separate the tie rod end. 25. Remove the wheel speed sensor and the knuckle mounting bolt. 26. Drain the oil. 27. Remove the transaxle mounting bracket. (1) Insulator bolt http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 25.04.2008...
Page 384 Page 7 of 10 (2) Body side mounting bolt (Upper) (3) Body side mounting bolt (Side) (4) Transaxle side mounting bolt. 28. Remove the front roll stopper. (1) Insulator bolt http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 25.04.2008...
Page 385 Page 8 of 10 (2) Stopper bolt (Upper) (3) Stopper bolt (Lower) 29. Remove the rear roll stopper. (1) Insulator bolt (2) Stopper bolt http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 25.04.2008...
Page 386 Page 9 of 10 30. Remove the drive shaft. 31. Remove the front muffler. 32. Remove the sub frame mounting bolt. 33. Install the transaxle jack. 34. Remove the transaxle lower mounting bolt to the engine. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 25.04.2008...
Page 387 Page 10 of 10 35. Remove the transaxle assembly. INSTALLATION Installation is the reverse of the removal. SERVICE ADJUSTMENT PROCEDURES TRANSAXLE GEAR OIL LEVEL INSPECTION 1. Remove oil filler plug and check level with finger. 2. Oil level must be up to fill the hole, add oil until it runs over. Then reinstall plug. 3.
Page 388 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Manual Transaxle System > Manual Transaxle Control System > Manual Transaxle Shift Control > Components and Components Location (M5GF1), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Manual Transaxle System > Manual Transaxle Control System > Manual Transaxle Shift Control > Components and Components Location (M5GF1) COMPONENTS 5-SPEED M/T...
Page 389 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 390 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Manual Transaxle System > Manual Transaxle Control System > Manual Transaxle Shift Control > Repair procedures (M5GF1), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Manual Transaxle System > Manual Transaxle Control System > Manual Transaxle Shift Control > Repair procedures (M5GF1) REMOVAL 1.
Page 391 Page 2 of 3 6. Remove the shift cable clip. 7. Remove the select cable clip. 8. Remove the snap pin of the select cable. 9. Remove the shift cable. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 392 Page 3 of 3 10. Remove the shift lever assembly. For 6-speed M/T, push the plate shaft outward with a driver or equivalent through the hole in the shift lever bracket to remove it. INSTALLATION Install the shift lever assembly. INSPECTION 1.
Page 393 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > General Information > Special Service Tools (F4A42-2), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > General Information > Special Service Tools (F4A42-2) SPECIAL TOOLS (A/T) Tool (Number and name) Illustration...
Page 394 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > General Information > Specifications (F4A42-2), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > General Information > Specifications (F4A42-2) SPECIFICATIONS (A/T) Item F4A42-1...
Page 395 Page 1 of 6 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > Schematic Diagrams (F4A42-2), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > Schematic Diagrams (F4A42-2) TCM CIRCUIT DIAGRAM (2.0L) http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 396 Page 2 of 6 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 397 Page 3 of 6 TCM CIRCUIT DIAGRAM (2.7L) http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 398 Page 4 of 6 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 399 Page 5 of 6 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 400 Page 6 of 6 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 401 Page 1 of 6 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > Flow Diagram (F4A42-2), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > Flow Diagram (F4A42-2) AUTOMATIC TRANSAXLE HYDRAULIC CIRCUIT PARK &...
Page 402 Page 2 of 6 SECOND http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 403 Page 3 of 6 THIRD http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 404 Page 4 of 6 FOURTH http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 405 Page 5 of 6 REVERSE http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 406 Page 6 of 6 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 407 Page 1 of 11 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > General Information (F4A42-2), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > General Information (F4A42-2) TROUBLESHOOTING (A/T) (F4A42 Model) DIAGNOSIS FUNCTION...
Page 408 Page 2 of 11 • The same diagnostic trouble code can be stored one time only. • If the number of stored diagnostic trouble codes or diagnostic trouble patterns exceeds 8, already stored diagnostic trouble codes will be erased in sequence, beginning with the oldest. •...
Page 409 Page 3 of 11 from (1) Communication with engine- (1) Data changes Selector lever position Should be no Malfunction when starting (1) N→D abnormal shifting (2) N→R shocks Time lag should be within 2 seconds Selector lever Selector lever position and (2) 1st, (4) 3rd, (3) Shift condition position : N (Carry out...
Page 410 Page 4 of 11 DIAGNOSTIC TROUBLE CODE DESCRIPTION DTC No Diagnosis item Possible cause P1704 Throttle position sensor TPS output > 4.8 V with Short circuit engine idling P1703 TPS output < 0.2V with Open circuit engine not idling P1702 TPS output <...
Page 411 Page 5 of 11 circuit relay voltage < 7V P0707 Transaxle range switch Open circuit No signal is continuous for > 30 seconds P0708 Short circuit Above 2 kinds signals are continuous for 30 seconds P1630 CAN-BUS OFF TCM Fail/open/short Receive BUS-OFF information from CAN CONTROLLER...
Page 412 Page 6 of 11 there is judged to be an open circuit or short- gear or driven gear circuit in the output shaft speed sensor and diagnosis code P0720 is set. If diagnosis code P0720 is set four times, the transmission is locked into 3rd gear (D range) or 2nd gear as a fail-safe measure.
Page 413 Page 7 of 11 brake system • Noise generated P0733 3rd gear ratio does not meet the specification • Malfunction of the input shaft If the output from the output shaft speed sensor multiplied by the 3rd speed sensor gear ratio is not the same as the output from the input shaft speed •...
Page 414 Page 8 of 11 P0707 Transaxle range switch • Malfunction of transaxle range No signal is continuous for > 30 seconds switch P0708 Above 2 signals are continuous for > 30 seconds P1630 CAN-BUS OFF • TCM Fail • No 3 speed hold fail •...
Page 415 Page 9 of 11 starting If the engine stalls when the selector lever is • Malfunction of the damper clutch control shifted from N to D or R range while the engine solenoid valve is idling, the cause is probably a malfunction of •...
Page 416 Page 10 of 11 driving If acceleration is poor even if downshifting • Malfunction of the brake of clutch occurs while driving, the cause is probably a malfunction of the engine system, brake or clutch. Malfunction while Vibration • Abnormal damper clutch pressure driving If vibration occurs when driving at constant •...
Page 417 Page 11 of 11 Low-and-reverse brake Locks low-and-reverse annulus gear and overdrive planetary carrier Second brake Locks reverse sun gear http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 418 Page 1 of 8 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > Troubleshooting (F4A42-2), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > Troubleshooting (F4A42-2) INSPECTION PROCESS FOR TROUBLE SYMPTOMS INSPECTION PROCEDURE 1 Communication with the scan tool...
Page 419 Page 2 of 8 INSPECTION PROCEDURE 3 Does not move Possible cause If the vehicle does not move forward when the selector lever • Abnormal line pressure is shifted from N to D range while the engine is idling, the •...
Page 420 Page 3 of 8 INSPECTION PROCEDURE 5 Does not move (forward or reverse) Possible cause If the vehicle does not move forward or reverse when the • Abonormal line pressure selector lever is shifted to any position while the engine is •...
Page 421 Page 4 of 8 the engine is idling, the cause may be abnormal underdrive • Malfunction of the underdrive clutch clutch pressure or a malfunction of the underdrive clutch, • Malfunction of the valve body valve body or closed throttle position switch. •...
Page 422 Page 5 of 8 INSPECTION PROCEDURE 9 Shocks when changine from N to D, N to R and large Possible cause time lag If abnormal shocks or a time lag of 2 seconds or more • Abnormal line pressure occurs when the selector lever is shifted from N to D, N to R •...
Page 423 Page 6 of 8 INSPECTION PROCEDURE 11 All points (Displaced shifting points) Possible cause If all shift points are displaced while driving, the cause may • Malfunction of the output shaft speed sensor be a malfunction of the output shaft speed sensor, TPS or a •...
Page 424 Page 7 of 8 Some points (Displaced shifting points) Possible cause If some of the shift points are displaced while driving, the • Malfunction of the valve body cause may be a malfunction of the valve body, or it is related to control and is not an abnormality.
Page 425 Page 8 of 8 INSPECTION PROCEDURE 15 Vibration Possible cause If vibration occurs when driving at constant speed or when • Abnormal torque converter clutch pressure accelerating in top range, the cause may be abnormal • Malfunction of the engine system torque converter clutch pressure or a malfunction of the •...
Page 426: Automatic Transaxle Fluid
Page 1 of 13 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > Repair procedures (F4A42-2), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > Repair procedures (F4A42-2) BASIC INSPECTION ADJUSTMENT AUTOMATIC TRANSAXLE FLUID CHECK 1.
Page 427 Page 2 of 13 6. Start the engine and run it at idle for 1-2 minutes. 7. Move the select lever through all positions, and then move it to the N position. 8. Drive the vehicle until the fluid temperature rises to the normal temperature (70~80° C), and then ch eck the fluid level again.
Page 428 Page 3 of 13 3. Set the manual control lever to the neutral position. 4. Loosen the transaxle range switch body mounting bolts and then turn the transaxle range switch body so the hole in the end of the manual control lever and the hole (cross section A-A in the figure) in the flange of the transaxle range switch body flange are aligned.
Page 429 Page 4 of 13 Oil temperature (° C) Resistance (K ) 16.7 ~ 20.5 0.57 ~ 0.69 3. VEHICLE SPEED SENSOR CHECK (1) Remove the vehicle speed sensor and connect a 3~10 K resistance as shown in the illustration. (2) Turn the shaft of the vehicle speed sensor and check that there is voltage between terminals 2-3 (1 turn=4 pulses). 4.
Page 430 Page 5 of 13 (3) Measure the resistance between terminals 1 and 2 of each solenoid valve. STANDARD VALUE Name Resistance Damper clutch solenoid valve 2.7 ~ 3.4 (at 20° C) Low and reverse solenoid valve Second solenoid valve Underdrive solenoid valve Overdrive solenoid valve (4) If the resistance is outside the standard value, replace the solenoid valve.
Page 431 Page 6 of 13 BASIC INSPECTION ADJUSTMENT AUTOMATIC TRANSAXLE FLUID CHECK 1. Drive the vehicle until the fluid temperature rises to the normal temperature (70~80° C). 2. Park the vehicle on a level surface. 3. Move the selector lever through all positions to fill the torque converter and the hydraulic circuits with fluid, and then move the selector lever to the N position.
Page 432 Page 7 of 13 8. Drive the vehicle until the fluid temperature rises to the normal temperature (70~80° C), and then ch eck the fluid level again. The fluid level must be at the HOT Mark. 9. Firmly insert the oil level gauge into the oil filler tube. TRANSAXLE RANGE SWITCH CONTINUITY CHECK TRANSAXLE RANGE SWITCH AND CONTROL CABLE ADJUSTMENT 1.
Page 433 Page 8 of 13 4. Loosen the transaxle range switch body mounting bolts and then turn the transaxle range switch body so the hole in the end of the manual control lever and the hole (cross section A-A in the figure) in the flange of the transaxle range switch body flange are aligned.
Page 434 Page 9 of 13 Oil temperature (° C) Resistance (K ) 16.7 ~ 20.5 0.57 ~ 0.69 3. VEHICLE SPEED SENSOR CHECK (1) Remove the vehicle speed sensor and connect a 3~10 K resistance as shown in the illustration. (2) Turn the shaft of the vehicle speed sensor and check that there is voltage between terminals 2-3 (1 turn=4 pulses). 4.
Page 435 Page 10 of 13 (3) Measure the resistance between terminals 1 and 2 of each solenoid valve. STANDARD VALUE Name Resistance Damper clutch solenoid valve 2.7 ~ 3.4 (at 20° C) Low and reverse solenoid valve Second solenoid valve Underdrive solenoid valve Overdrive solenoid valve (4) If the resistance is outside the standard value, replace the solenoid valve.
Page 436 Page 11 of 13 SERVICE ADJUSTMENT PROCEDURES BRAKE REACTION PLATE END PLAY ADJUSTMENT Standard value : 0 ~ 0.16mm SECOND BRAKE END PLAY ADJUSTMENT Standard value : 0.79 ~ 1.25mm LOW-REVERSE BRAKE END PLAY ADJUSTMENT Standard value : 1.35 ~ 1.81mm http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 437 Page 12 of 13 IDENTIFICATION OF THRUST BEARING, THRUST RACES, AND THRUST WASHERS O.D. I.D. Thickness Symbol O.D. I.D. Thickness Symbol 48.9 48.9 48.9 48.9 48.9 48.9 48.9 48.9 45.3 48.9 48.9 48.9 UNDERDRIVE SUN GEAR END PLAY ADJUSTMENT Standard value : 0.25 ~ 0.45mm http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 438 Page 13 of 13 Installing the underdrive clutch hub makes it easy to measure the underdrive sun gear end play. DIFFERENTIAL CASE PRELOAD ADJUSTMENT Place a piece of solder (approx. 10 mm in length, 3mm in diameter) on the torque converter housing as shown in the figure.
Page 439 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > Automatic Transaxle > Components and Components Location (F4A42-2), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > Automatic Transaxle > Components and Components Location (F4A42-2) COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 440 Page 1 of 9 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > Automatic Transaxle > Repair procedures (F4A42-2), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle System > Automatic Transaxle > Repair procedures (F4A42-2) REMOVAL 1.
Page 441 Page 2 of 9 (2) Lower 6. After removing the CKP sensor, O2 sensor and oil pressure switch wiring bracket, separate the connectors. 7. Remove the speedometer sensor connector. 8. Remove the transaxle range switch. 9. Remove the oil cooler hose. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 442 Page 3 of 9 10. Remove the clip(transaxle side) of the shift cable. 11. Separate the steering column shaft joint. 12. Separate the power steering oil pump hose. Be careful not to leak after separating. 13. Separate the hose after removing the clip of the power steering return hose. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 443 Page 4 of 9 14. Remove the upper connecting transaxle bolt. 15. Separate the start motor. 16. Install the engine support fixture. 17. After removing the tire, remove the caliper. 18. Remove the transaxle side cover. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 444 Page 5 of 9 19. Remove the transaxle under cover. 20. Separate the tie rod end. 21. Remove the wheel speed sensor and the knuckle mounting bolt. 22. Drain the oil. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 445 Page 6 of 9 23. Remove the transaxle mounting bracket. (1) Insulator bolt (2) Body mounting bolt (Upper) (3) Body mounting bolt (Side) (4) Transaxle side mounting bolt 24. Remove the front roll stopper. (1) Insulator bolt http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 446 Page 7 of 9 (2) Stopper bolt (Upper) (3) Stopper bolt (Lower) 25. Remove the rear roll stopper. (1) Insulator bolt (2) Stopper bolt http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 447 Page 8 of 9 26. Remove the drive shaft. 27. Remove the front muffler. 28. Remove the sub frame mounting bolt. 29. Install the jack under the transaxle assembly. 30. Remove the transaxle lower mounting bolt to the engine. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 448 Page 9 of 9 31. Remove the transaxle assembly. INSTALLATION 1. Attach the torque converter on the transaxle side and mount the transaxle assembly onto the engine. If the torque converter is mounted first on the engine, the oil seal on the transaxle may be damaged. Therefore, first be sure to assemble the torque converter to the transaxle.
Page 449 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle Control System > Transaxle Shift Control > Components and Components Location (F4A42-2), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle Control System > Transaxle Shift Control > Components and Components Location (F4A42-2) COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 450 Page 1 of 5 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle Control System > Transaxle Shift Control > Repair procedures (F4A42-2), TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Automatic Transaxle System > Automatic Transaxle Control System > Transaxle Shift Control >...
Page 451 Page 2 of 5 7. Remove the indicator lower cover. 8. Remove the indicator plate. 9. Remove the key lock cable nut. 10. Remove the shift lock cable nut. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 452 Page 3 of 5 11. Remove the control cable snap pin. 12. Remove the control cable clip and the control cable. 13. Remove the shift lever bracket bolt. 14. Remove the shift lever. INSTALLATION PROCEDURE TO INSTALL THE LOCK CAM http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 453 Page 4 of 5 1. Move A/T lever to "P" position to set the key lock cam and the shift lock cam as shown in the figure. (1) Check that the key lock cam is located at "B" by the detent pin. (2) Check that the shift lock cam is located at "A".
Page 454 Page 5 of 5 PROCEDURE FOR CHECKING THE SHIFT LOCK 1. When the brake pedal is not depressed, the push button of the shift lever at "P" position must not be operable. (Shift lever cannot be shifted at the other positions from "P".) 2.
Page 455 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > General Information > Special Service Tools, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > General Information > Special Service Tools SPECIAL TOOLS Tool (Number and name) Illustration...
Page 456 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > General Information > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > General Information > Troubleshooting TROUBLESHOOTING Symptom Probable cause Remedy Clutch slipping Insufficient clutch pedal free play...
Page 457 Page 2 of 2 Clutch grabs/chatters Clutch disc lining oily or worn out Inspect clutch disc Pressure plate faulty Replace clutch cover Clutch diaphragm spring bent Replace clutch cover Worn or broken torsion spring Replace clutch disc Engine mounts loose Repair as necessary Clutch noisy Damaged clutch pedal bushing...
Page 458 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > General Information > Specifications, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > General Information > Specifications SPECIFICATIONS Clutch operating method Hydraulic type Clutch disc Single dry with diaphragm.
Page 459 Page 2 of 2 clutch release fork Inner surface of clutch release bearing CASMOLY L 9508 As required Inner surface of clutch release cylinder and outer Brake fluid DOT 3 or DOT 4 As required circumference of piston and cup Inner surface of clutch disc spline CASMOLY L 9508 As required...
Page 460 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Cover And Dinode > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System >...
Page 461 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Cover And Dinode > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Cover And Dinode >...
Page 462 Page 2 of 4 3. Apply multipurpose grease to the clutch release lever fulcrum contact surface of the clutch release fork assembly. CASMOLY L9508 4. Clean the surfaces of the flywheel and pressure plate thoroughly with fine sandpaper or crocus cloth, and make certain that all oil or grease has been removed.
Page 463 Page 3 of 4 Single mass flywheel: 15~22 N·m (150~220 kg·cm, 11~16 lb·ft) Dual mass flywheel: 20~27 N·m (200~270 kg·cm, 14~19 lb·ft) 9. Remove the special tool. 10. Install the transaxle. (Refer to GROUP - Manual Transaxle Assembly) 11. Adjust the clutch pedal free-play. (See CH-6) INSPECTION CLUTCH COVER ASSEMBLY 1.
Page 464 Page 4 of 4 3. Check for torsion spring play and damage and if defective, replace the clutch disc. 4. Clean the splines on the input shaft and install the clutch disc. If the disc does not slide smoothly or if play is excessive, replace the clutch disc and/or the input shaft. CLUTCH RELEASE BEARING The release bearing is packed with grease.
Page 465 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Master Cylinder > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System >...
Page 466 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Master Cylinder > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Master Cylinder >...
Page 467 Page 2 of 2 5. Install the reservoir band, reservoir tank and reservoir cap. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 468 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Pedal > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Pedal >...
Page 469 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Pedal > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Pedal > Repair procedures REMOVAL 1.
Page 470 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 471 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Release Cylinder > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System >...
Page 472 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Release Cylinder > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Release Cylinder >...
Page 473 Page 2 of 2 REASSEMBLY 1. Apply specified brake fluid to the release cylinder bore and the outer surface of the piston and piston cup, and push the piston cup assembly into the cylinder. Use the specified fluid: Brake fluid DOT 3 or DOT 4 2.
Page 474 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > The Other Clutch System Component > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System >...
Page 475 Page 2 of 2 BLEEDING Use the specified fluid. Avoid mixing different brands of fluid. SAE J1703 (DOT 3 or DOT 4) 1. Loosen the bleeder screw at the clutch release cylinder. 2. Push the clutch pedal down slowly until all is expelled. 3.
Page 476 Page 1 of 7 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > General Information > General Information, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > General Information > General Information SERVICE ADJUSTMENT PROCEDURE CHECKING STEERING WHEEL FREE PLAY 1.
Page 477 Page 2 of 7 2. Move the ball joint stud in a circular motion several times to check for looseness. 3. Mount the nuts on the ball joint, and then measure the ball joint starting torque. Standard value 0.5~2.5 Nm (5~25 kg·cm, 0.36~1.78 lb·ft) 4.
Page 478 Page 3 of 7 (3) Starting torque of the ball joint. CHECKING STEERING WHEEL RETURN 1. The force required to turn the steering wheel and the wheel return should be the same for both left and right in case of moderate or sharp turns. 2.
Page 479 Page 4 of 7 (2) Put a bar or equivalent, between the bracket and the oil pump and adjust the tension so that the belt deflection is within the standard value. (3) Tighten the bolt adjusting the power steering "V" belt tension. (4) Check the belt deflection and adjust it again if necessary.
Page 480: Air Bleeding
Page 5 of 7 3. Connect a vinyl hose to the disconnected return hose, and drain the oil into a container. 4. Disconnect the high-tension cable at the ignition coil side. While operating the starter motor intermittently, turn the steering wheel all the way to the left and then to the right several times to drain the fluid.
Page 481 Page 6 of 7 OIL PUMP PRESSURE TEST 1. Disconnect the pressure hose from the pump. Connect the special tool between the pump and the pressure hose as illustrated. 2. Bleed the air, and then start the engine and turn the steering wheel several times so that the fluid temperature can rise to approximately 50~60°C (122~132°...
Page 482 Page 7 of 7 Tightening torque 55~65 Nm (550~650 kg·cm, 40.6~47.9 lb·ft) 6. Bleed the system. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 483 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > General Information > Special Service Tools, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > General Information > Special Service Tools SPECIAL TOOLS Tool (Number and name) Illustration...
Page 484 Page 2 of 2 09572-22100 Measurement of the power steering oil Oil pressure gauge adapter pressure. (Pump side) (use with 09572-21000, 09572-21200) 09573-21000 Installation of the oil seal Oil seal installer guide (use with 09573-21100, 09573-21200, 09517-11000, 09555-21000) 09573-21100 Installation of the oil seal Oil seal installer (use with 09573-21000, 09573-21200, 09555-21000)
Page 485 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > General Information > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > General Information > Troubleshooting TROUBLESHOOTING POWER STEERING Symptom Probable cause Remedy Retighten...
Page 486 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > General Information > Specifications, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > General Information > Specifications SPECIFICATIONS Item Specification Steering gear type Rack and pinion Rack stroke 132mm...
Page 487 Page 2 of 2 Recommended lubricant Quantity CENTOPLX278 Horn contact ring of steering wheel 1.5g (KLUBER KOREA) ALVANIA #2 or #3 Bearing of steering shaft As required (KEUK DONG SHELL, KOREA) SHOWA SUNLIGHT Ball joint of tie rod end 1.5g MB-2 or equivalent ONE-LUBER RP GREASE Steering gear housing...
Page 488 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System > Power Steering Gear Box > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System >...
Page 489 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 490 Page 1 of 14 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System > Power Steering Gear Box > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System >...
Page 491 Page 2 of 14 11. After loosing the sub frame mounting bolts a little so as to be the sub frame assembly hung down slightly. 12. Remove the power steering gear box mounting bolts, pressure tube and the return tube clamp. 13.
Page 492 Page 3 of 14 2. Install the dust cover mounting plate. 3. Connect the dust cover to its mounting plate with a new strap. 4. Connect the steering gear box assembly to the steering column and shaft assembly. 5. Installation is the reverse of removal. 6.
Page 493 Page 4 of 14 4. Remove the bellows clip. 5. Pull the bellows out toward the tie rod. Check for rust on the rack when the bellows are replaced. 6. Remove the feed tube from the rack housing. 7. While moving the rack slowly, drain the fluid from the rack housing. 8.
Page 494 Page 5 of 14 10. Remove the yoke plug locking nut. 11. Remove the yoke plug with a 14mm socket. 12. Remove the lock nut, yoke plug, rack support spring, rack support yoke and bushing from the gear box. 13. Remove the valve body housing by loosening the two bolts. 14.
Page 495 Page 6 of 14 15. When the end of the circlip comes out of the notched hole of the housing rack cylinder, turn the rack stopper counterclockwise and remove thecirclip. Be careful not to damage the rack. 16. Remove the rack stopper, rack bushing and rack from the rack housing. 17.
Page 496 Page 7 of 14 20. Using the special tool, remove the oil seal and ball bearing from the valve body housing. 21. Remove the oil seal and O-ring from the rack housing. Be careful not to damage the pinion valve cylinder bore of the rack housing. 22.
Page 497 Page 8 of 14 Measure the pinion preload through the entire stroke of the rack. 2. If the measured value is out of specifications, first adjust the yoke plug, then recheck the total pinion preload. 3. If not obtain the total pinion preload after adjusting the yoke plug check or replace the yoke plug components. TIE ROD SWING RESISTANCE 1.
Page 498 Page 9 of 14 3. Apply the specified fluid to the entire surface of the rack bushing oil seal. Recommended fluid : PSF-3 4. Install the oil seal in the rack bushing. 5. Apply the specified fluid to the entire surface of the O-ring and install it in the rack bushing. 6.
Page 499 Page 10 of 14 8. Push in the rack stopper until the circlip groove of the rack stopper is aligned with the notched hole of the rack housing. Install the circlip while turning the rack stopper. The circlip end should not be visible through the notched hole of the rack housing. 9.
Page 500 Page 11 of 14 12. Install the tab washer and the tie rod and stake the tab washer end at two points over the tie rod. 13. Install the bushing, rack support yoke, rack support spring and yoke plug in the order shown in the illustration.
Page 501 Page 12 of 14 15. Tighten the feed tube to the specified torque and install the mounting rubber using adhesive. 16. Apply the specified grease to the bellows mounting position (fitting groove) of the tie rod. Silicone grease 17. Install the new attaching band to the bellows. When the bellows are installed, a new band must be used.
Page 502 Page 13 of 14 20. Install the tie rods so that the length of the left and right tie rods equals the standard value. Standard value Tie rod free length : 204.5mm 21. Check for total pinion preload. INSPECTION AND ADJUSTMENT BEFORE DISASSEMBLY When mounting the gear box in a vise, let the installation section of it be fixed to the jaws.
Page 503 Page 14 of 14 2. If the measured value is out of specifications, first adjust the yoke plug, then recheck the total pinion preload. 3. If not obtain the total pinion preload after adjusting the yoke plug check or replace the yoke plug components. TIE ROD SWING RESISTANCE 1.
Page 504 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System > Power Steering Hoses > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System >...
Page 505 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System > Power Steering Hoses > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System > Power Steering Hoses > Repair procedures REMOVAL AND INSTALLATION PRESSURE HOSE AND TUBE 1.
Page 506 Page 2 of 3 1. Install the pressure hose and tube so that they are not twisted and they do not come in contact with any other parts. 2. After installation, bleed the system. RETURN TUBE AND HOSE 1. Detach the hose from the power steering fluid reservoir. 2.
Page 507 Page 3 of 3 1. Twisting the hose by hand, check for cracks. 2. Check that the hose does not contact with other components HOW TO FILL WITH POWER STEERING FLUID 1. Fill the power steering reservoir with the power steering fluid to the "Max." position. 2.
Page 508 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System > Power Steering Oil Pump > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System >...
Page 509 Page 1 of 8 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System > Power Steering Oil Pump > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System >...
Page 510 Page 2 of 8 5. Remove the power steering oil pump mounting bracket. INSTALLATION 1. After installing the oil pump to the oil pump bracket, install the "V" belt and tighten the bolt adjusting tension to the specified torque. Standard value Oil pump adjusting bolt 3.5~5.0 Nm (350~500 kg·cm, 25.8~37 lb·ft) 2.
Page 511 Page 3 of 8 Install the pressure hose being careful so that it does not twist and come in contact with other components. 4. Add power steering fluid (PSF-3). 5. Air bleed the system. 6. Check the oil pump pressure. DISASSEMBLY 1.
Page 512 Page 4 of 8 When assembling, use a new gasket and O-ring. 8. Mount the pulley in a vise and remove the pulley nut and the spring washer. 9. Pull the pulley out. 10. After removing the snap ring of the shaft with snap ring pliers, remove the dust spacer. 11.
Page 513 Page 5 of 8 13. Remove the connector from the oil pump body, and take out the flow control valve and the flow control spring. 14. Remove the O-ring from the connector. Do not disassemble the flow control valve. INSPECTION 1.
Page 514 Page 6 of 8 2. Check that the flow control valve is not bent. 3. Check the shaft for wear and damage. 4. Check the V-belt for wear and deterioration. 5. Check the grooves of the rotor and vanes for stratified abrasion. 6.
Page 515 Page 7 of 8 5. Install the spring and inner O-ring. 6. Insert the outer O-ring in the oil pump side plate and then install it in the pump body. 7. After inserting the lock pin into the groove of the front housing, install the cam ring attending to the direction. 8.
Page 516 Page 8 of 8 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 517 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Flow Diagram, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Flow Diagram REFRIGERATION CYCLE http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 518 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > General Safety Information and Caution, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > General Safety Information and Caution PRECAUTIONS The air conditioning system uses R-134a refrigerant and FD46XG (PAG) refrigerant oil, which are not compatible with R-12 refrigerant and mineral oil.
Page 519 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Special Service Tools, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Special Service Tools SPECIAL TOOLS Tool (Number and name) Illustration...
Page 520 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Components and Components Location SELF-DIAGNOSIS The Full Automatic Temperature Control (F.A.T.C) module self test feature will detect electrical malfunctions and provide error code for system components with suspected failures.
Page 521 Page 2 of 3 FAULT CODE DISPLAY 1. Normal 2. One error code 3. More error codes than two 4. Checking each error code DTC CHART If malfunction code is displayed during the DTC check, check the circuit listed for that code in the table below. DTC code Detection item Trouble area...
Page 522 Page 3 of 3 Normal Open INCAR Sensor circuit • Incar sensor • Harness or connector between incar sensor and A/C control assembly Shorted INCAR Sensor circuit • A/C control assembly Open Ambient sensor circuit • Ambient sensor • Harness or connector between ambient sensor and A/C control assembly Shorted Ambient sensor circuit •...
Page 523 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Components and Components Location SELF-DIAGNOSIS The Full Automatic Temperature Control (F.A.T.C) module self test feature will detect electrical malfunctions and provide error code for system components with suspected failures.
Page 524 Page 2 of 3 FAULT CODE DISPLAY 1. Normal 2. One error code 3. More error codes than two 4. Checking each error code DTC CHART If malfunction code is displayed during the DTC check, check the circuit listed for that code in the table below. DTC code Detection item Trouble area...
Page 525 Page 3 of 3 Normal Open INCAR Sensor circuit • Incar sensor • Harness or connector between incar sensor and A/C control assembly Shorted INCAR Sensor circuit • A/C control assembly Open Ambient sensor circuit • Ambient sensor • Harness or connector between ambient sensor and A/C control assembly Shorted Ambient sensor circuit •...
Page 526 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Troubleshooting TROUBLESHOOTING PROBLEM SYMPTOMS TABLE Use the table below to help you find the cause of the problem.
Page 527 Page 2 of 2 No air inlet control Heater control assembly, cable, door Replace No mode control Heater control assembly, cable, door Replace No condenser fan operation 1. ECU-IG Fuse Replace 2. Fan motor Replace 3. Engine (and ECT) ECU Replace 4.
Page 528 Page 1 of 7 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Repair procedures ON-VEHICLE INSPECTION This is a method in which the trouble is located by using a manifold gauge set.
Page 529 Page 2 of 7 Symptom seen in Probable cause Diagnosis Remedy refrigeration system Gas leakage at some place • Pressure low on both low • Insufficient refrigerant in - Check for gas leakage in refrigeration system and high pressure sides system with gas leak detector and repair if necessary...
Page 530 Page 3 of 7 Symptom seen in Probable cause Diagnosis Remedy refrigeration system Refrigerant does not • Vacuum indicated on low • Refrigerant flow - Check expansion valve circulate pressure side, very low obstructed by moisture or - Clean out dirt in pressure indicated on dirt in refrigeration expansion valve by...
Page 531 Page 4 of 7 Symptom seen in Probable cause Diagnosis Remedy refrigeration system Air entered in refrigeration • Press too high on both • Air present in - Check compressor oil to system low and high pressure refrigeration system see if it is see if it is dirty sides or insufficient •...
Page 532 Page 5 of 7 Symptom seen in Probable cause Diagnosis Remedy refrigeration system Internal leak in compressor Repair or replace • Pressure too high on low • Compression defective compressor high pressure sides • Valve leaking or broken • Pressure too low to on sliding parts high pressure side INSPECT FOR LEAKAGE OF REFRIGERANT...
Page 533 Page 6 of 7 3. Test conditions : A. Avoid direct sunlight. B. Open the hood. C. Open the front doors. D. Set the temperature control dial on MAX COOL, the mode control switch on VENT and the recirculation control switch on RECIRCULATE.
Page 534 Page 7 of 7 3. If the low-pressure does not reach more than 93.3 kPa (700 mmHg, 27.6 in.Hg) in 15 minutes, there is probably a leak in the system. Partially charge the system, and check for leaks. SYSTEM CHARGING •...
Page 535 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Specifications, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > General Information > Specifications SPECIFICATIONS Item Specification Heating Heater...
Page 536 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Compressor > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Compressor > Components and Components Location COMPONENT LOCATION COMPONENTS...
Page 537 Page 2 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 538 Page 3 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 539 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Compressor > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Compressor > Repair procedures REPLACEMENT 1.
Page 540 Page 2 of 4 C. To avoid contamination, do not return the oil to the container once dispensed, and never mix it with other refrigerant oils. D. Immediately after using the oil, replace the cap on the container and seal it to avoid moisture absorption. E.
Page 541 Page 3 of 4 DISASSEMBLY 1. Remove the center bolt(A) while holding the pressure plate with a commercially available pressure plate bolt remover(B); Special tool number 09977-2900. 2. Remove the pressure plate(A) and shim(B), taking care not to lose the shims. If the clutch needs adjustment, increase or decrease the number and thickness of shims as necessary, then reinstall the pressure plate, and recheck its clearance.
Page 542 Page 4 of 4 Remove the field coil(A) from the shaft with a puller(B). Be careful not to damage the coil and compressor. 5. Reassemble the compressor clutch in the reverse order of disassembly, and note these items : A. Install the field coil with the wire side facing down, and align the boss on the coil with the hole in the compressor.
Page 543 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Condenser > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Condenser > Repair procedures REPLACEMENT 1.
Page 544 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Receiver/Drier > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Receiver/Drier > Repair procedures INSPECTION 1.
Page 545 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Refrigerant line > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Refrigerant line > Components and Components Location COMPONENT LOCATION http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 546 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 547 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Triple pressure switch > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Triple pressure switch > Schematic Diagrams CONNECTOR CIRCUIT DIAGRAM...
Page 548 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Triple pressure switch > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Triple pressure switch > Description and Operation DESCRIPTION - Rating load : Inductive loacl DC 12V, 10~250mA...
Page 549 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > In-car sensor > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > In-car sensor > Description and Operation DESCRIPTION It will detect interior temperature, which will be used for discharge temperature control, sensor failsafe,...
Page 550 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Photo sensor > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Photo sensor > Description and Operation DESCRIPTION The photo sensor is located by the driver side defrost nozzle.
Page 551 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Ambient sensor > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Ambient sensor > Schematic Diagrams CONNECTOR http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 552 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Ambient sensor > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Ambient sensor > Description and Operation DESCRIPTION 1.
Page 553 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Ambient sensor > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Ambient sensor > Repair procedures INSPECTION Measure the resistance.
Page 554 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > A.Q.S (Air Quality Sensor) > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > A.Q.S (Air Quality Sensor) > Schematic Diagrams CONNECTOR http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 555 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > A.Q.S (Air Quality Sensor) > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > A.Q.S (Air Quality Sensor) > Description and Operation DESCRIPTION 1.
Page 556 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > A.Q.S (Air Quality Sensor) > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > A.Q.S (Air Quality Sensor) > Repair procedures INSPECTION CHECKING METHOD OF GAS DETECTING BENCH...
Page 557 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Heater Unit > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Heater Unit > Components and Components Location COMPONENT LOCATION COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 558 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 559 Page 1 of 5 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Heater Unit > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Heater Unit > Repair procedures REMOVAL 1.
Page 560 Page 2 of 5 9. Remove the steering wheel. 10. Remove the steering lower and upper shroud. 11. Remove the multi-function switch. 12. Remove the crash pad under cover for the driver side. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 561 Page 3 of 5 13. Remove the cluster housing. 14. Remove the cluster. 15. After removing the center facia panel, disconnect the connectors. 16. Remove the audio. 17. Remove the floor console upper cover. 18. Remove the floor console. 19. Remove the glove box. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 562 Page 4 of 5 20. Remove the glove box lamp connector and the lamp. 21. Remove the main crash pad mounting bolt. 22. Remove the main crash pad. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 563 Page 5 of 5 23. Remove the heater unit mounting nut. 24. Remove the heater unit. INSTALLATION Installation is the reverse of the removal. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 564 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Temperature Control Actuator > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Temperature Control Actuator > Schematic Diagrams CONNECTOR Teminal No.
Page 565 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Temperature Control Actuator > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Temperature Control Actuator > Description and Operation DESCRIPTION - Operating temp.
Page 566 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Temperature Control Actuator > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Temperature Control Actuator > Components and Components Location COMPONENT LOCATION http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 567 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Temperature Control Actuator > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Temperature Control Actuator > Repair procedures REPLACEMENT 1.
Page 568 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Mode Control Actuator > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Mode Control Actuator > Schematic Diagrams CONNECTOR Teminal No.
Page 569 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Mode Control Actuator > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Mode Control Actuator > Description and Operation DESCRIPTION - Operating temp.
Page 570 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Mode Control Actuator > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Mode Control Actuator > Components and Components Location COMPONENT LOCATION http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 571 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Mode Control Actuator > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Heater > Mode Control Actuator > Repair procedures REPLACEMENT 1.
Page 572 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Schematic Diagrams CIRCUIT DIAGRAM http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 573 Page 2 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 574 Page 3 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 575 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Unit > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Unit > Components and Components Location COMPONENT LOCATION COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 576 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 577 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Unit > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Unit > Repair procedures REMOVAL 1.
Page 578 Page 2 of 2 4. Replace the air filter with a new one. 5. Installation is the reverse of the removal. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 579 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Motor > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Motor > Schematic Diagrams CONNECTOR http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 580 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Motor > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Motor > Description and Operation DESCRIPTION Moter : Magnet ø70 Item...
Page 581 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Motor > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Motor > Components and Components Location COMPONENT LOCATION http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 582 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Motor > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Motor > Repair procedures INSPECTION Connect the battery voltage and check the blower motor rotation.
Page 583 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Relay > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Relay > Schematic Diagrams CONNECTOR CIRCUIT DIAGRAM http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 584 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Relay > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Relay > Description and Operation DESCRIPTION There should be continuity between No.3 and No.4 terminals when power and ground are connected to the No.1 and No.2 terminals, and there should be no continuity when power is disconnected.
Page 585 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Relay > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Relay > Components and Components Location COMPONENT LOCATION http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 586 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Power Transistor > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Power Transistor > Schematic Diagrams CONNECTOR CIRCUIT DIAGRAM AND IMPORTANT PERFORMANCE OF PARTS COMPOSED CIRCUIT...
Page 587 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Power Transistor > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Power Transistor > Description and Operation DESCRIPTION - Rated voltage : DC 12V - Power consumption : Max.
Page 588 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Power Transistor > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Power Transistor > Components and Components Location COMPONENT LOCATION http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 589 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Resistor > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Resistor > Schematic Diagrams CONNECTOR CIRCUIT DIAGRAM http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 590 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Resistor > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Resistor > Description and Operation DESCRIPTION - Rated voltage : DC 12V - Rated load : Blower motor...
Page 591 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Resistor > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Resistor > Components and Components Location COMPONENT LOCATION http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 592 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Resistor > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Blower Resistor > Repair procedures INSPECTION Measure terminal-to-terminal resistance of the blower resistor.
Page 593 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Intake Actuator > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Intake Actuator > Schematic Diagrams CONNECTOR Teminal No.
Page 594 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Intake Actuator > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Intake Actuator > Description and Operation DESCRIPTION - Operating temp.
Page 595 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Intake Actuator > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Intake Actuator > Components and Components Location COMPONENT LOCATION http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 596 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Intake Actuator > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Intake Actuator > Repair procedures REPLACEMENT 1.
Page 597 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Control Panel > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Control Panel > Schematic Diagrams CONNECTOR CONFIGURATIONS Connector Pin No.
Page 598 Page 2 of 3 WIRING DIAGRAM http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 599 Page 3 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 600 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Control Panel > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Control Panel > Description and Operation DESCRIPTION 1.
Page 601 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Control Panel > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Blower > Control Panel > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 602 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Controller > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Controller > Schematic Diagrams CIRCUIT DIAGRAM http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 603 Page 2 of 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 604 Page 3 of 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 605 Page 4 of 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 606 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Controller > Manual Controller > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Controller > Manual Controller > Schematic Diagrams CONNECTOR CONFIGURATIONS I/NO CIRCUIT...
Page 607 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 608 Page 1 of 8 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Controller > Manual Controller > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Controller > Manual Controller > Description and Operation DESCRIPTION BUTTON CONTROL AND OPERATION LOGIC 1.
Page 609 Page 2 of 8 • TEMP DOOR • MODE DOOR • INTAKE DOOR • BLOWER FAN SPEED • A/C 2. When the AUTO mode is off, the word AUTO should not appear. 3. After off the AUTO mode, the system is automatically controlled except for the manually selected SW.
Page 610 Page 3 of 8 • "AUTO": • A/C output should be cut off at 3.5° C or below (ambient temperature). (DISPLAY OFF, A/C SELECT SIGNAL OFF) 4. DEF is prior to "MAX HOT/COOL" function. 5. DEF is prior to "MIX MODE" control. OFF SW AND SYSTEM OPERATION - AUTO: ALL SYSTEM AUTOMATIC CONTROL - MODE: DISCHARGE MODE MANUAL CONTROL...
Page 611 Page 4 of 8 - TEMP: The mode before OFF - OTHERS: Return to the mode before OFF REC. (NON- REC. MODE • IND ON 1. When operating the REC. S/W from FRE. MODE, fix AQS type) the INTAKE DOORto REC. MODE or when operating •...
Page 612 Page 5 of 8 temperature control sensor,AMB sensor, Photo sensor, Water temperature sensor, thermo sensor, TEMP actuator. Mode control AUTO SW, MODE SW, TEMP SW, DEF Blower motor Blower Switch SW,Blower SW, OFF SW, INCAR sensor, AMB Power TR Manual selection sensor, Photo sensor, Water HI-blower relay Control in priority...
Page 613 Page 6 of 8 control temperature. It will be computed by the temperature setting and the MODE door will maintain input signal from each sensor. the AUTO VENT → B/L → FLOOR → VENT) controlcondition. In case of manual selection (VENT → B/L → FLOOR → MIX → VENT) - At OFF in manual mode, MODE door will maintain the manual...
Page 614 Page 7 of 8 MODE: Manual selection is enabled. will apply the substitute INTAKE door: At AUTO control or at manual selection mode. value, 20° C). • After pressing blower switch when water temperature sensor detectionis 58° C or higher Blower speed: Manual selection is enabled (No re-entry).
Page 615 Page 8 of 8 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 616 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Controller > Manual Controller > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Controller > Manual Controller > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 617 Page 1 of 8 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Controller > Manual Controller > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Controller > Manual Controller > Troubleshooting CONTROL PANEL TESTS 1.
Page 618 Page 2 of 8 BACK LIGHT AND REAR GLASS HEAT RAYS CHECK In turning on IG and then light switch, battery power is supplied for FATC connector A-2 terminal through wiring. The supplied power passes connector A-1 terminal through light bulb in FATC and flows into reostart as shown in the above figure.
Page 619 Page 3 of 8 BLOWER CHECK Perform the blower check in manual blower running state because it is difficult to check blower at automatic control. Blower is controlled from level l to level 7 equally as in button operation and running logic. In turning on IG, blower relay is ON and voltage of 0.1 to 1.4V is transferred from FATC connector A-4 terminal to base source of power TR according to FATC control (selectable from level 1 to level 7).
Page 620 Page 4 of 8 AIR CONDITIONER CHECK 11V is outputted from connector A-17 terminal in turning on INSULATING and pressing air conditioner switch. However, although 11V is outputted from FATC connector A-17 terminal, compressor clutch isn't driven. Wind of air conditioner is discharged if only compressor clutch works.
Page 621 Page 5 of 8 INTAKE AND AQS CHECK In turning on IG and selecting outdoor mode with indoor switch, 12V is outputted from FATC connector A-23 terminal, 0V is supplied for A-10 terminaland motor works in direction of outdoor. In selecting indoor mode with indoorswitch, 12V is outputted from FATC connector A-10 terminal, 0V is supplied for A-23 terminal and motor works in direction of indoor.
Page 622 Page 6 of 8 MODE CHECK In turning on IG and selecting mode switch, sequential operation begins in order of Vent → Bi-level → Blower → Mix. DIP mode works regardless of order at selecting it. In selecting Vent mode as mode switch, GND(0V) is supplied for FATC connector A-14(Vent) terminal.
Page 623 Page 7 of 8 TEMP CHECK In adjusting temp switch from 32° C to 17° C, 11V is outputted from FATC connector A-9 terminal, 0V is supplied for A-22 terminal and temp motor works in direction of COOL. In adjusting temp switch from 17° C to 32° C, 11V is outputted from FATC connector A-22 terminal, 0V is supplied for A-9 terminal and temp motor works in direction of WARM.
Page 624 Page 8 of 8 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 625 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > General Information > General Information, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > General Information > General Information GENERAL The SRS (Airbag) consists of : a driver airbag module located in the center of the steering wheel, which contains a folded cushion and an inflator unit ;...
Page 626 Page 2 of 2 4. Malfunction detection : The SRSCM continuously monitors SRS operating status while the ignition key is turned on and detects possible malfunctions in the system. The malfunction can be displayed in the form of a diagnostictrouble code using the Hi-Scan Pro. 5.
Page 627 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > General Information > Special Service Tools, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > General Information > Special Service Tools SPECIAL SERVICE TOOL Tool (Number and name) Illustration 0957A-34100A...
Page 628 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Supplemental Restraint System Control Module (SRnodeM) > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Supplemental Restraint System Control Module (SRnodeM) > Schematic Diagrams SRSCM CONNECTOR DAB+PAB+SAB+BPT PIN NO.
Page 629 Page 2 of 2 38 ~ 39 Shorting bar Not used 41 ~ 42 Shorting bar 43 ~ 44 Shorting bar Driver satellite sensor, Low Input Passenger satellite sensor, Low Input Not used Not used Not used Not used DIAGNOSTIC TROUBLESHOOTING FLOW http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 630 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Supplemental Restraint System Control Module (SRnodeM) > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Supplemental Restraint System Control Module (SRnodeM) > Description and Operation SRS HARNESS SRSCM INDEPENDENT LAMP ACTIVATION 1.
Page 631 Page 2 of 4 etc. Otherwise it could cause the airbag system to unexpectedly deploy during servicing. SRSCM The SRS airbag system has sophisticated electrical and electronic components. Therefore the airbag operating components should be handled very carefully. The SRSCM will deploy the airbag modules by sensing the frontal impact sensed by the sensor built in to the SRSCM. 1.
Page 632 Page 3 of 4 AIRBAG SQUIB RESISTANCE LIMITS R ≤ 1.06 Resistance too low Fault definitely detected 1.80 ≤ R ≤ 3.40 Resistance whithin tolerance Definitely no fault detected R ≥ 6.70 Resistance too high Fault definitely detected 1.06 < R < 1.80 Tolerance band Fault may or may not be detected 3.40...
Page 633 Page 4 of 4 < R < 5.4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 634 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Supplemental Restraint System Control Module (SRnodeM) > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Supplemental Restraint System Control Module (SRnodeM) > Components and Components Location SYSTEM COMPONENT AND LAYOUT http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 635 Page 1 of 34 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Supplemental Restraint System Control Module (SRnodeM) > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Supplemental Restraint System Control Module (SRnodeM) > Troubleshooting INSPECTION CHART FOR DIAGNOSTIC TROUBLE CODE OPTIONS : DAB + PAB + SAB + BPT DTC No.
Page 636 Page 2 of 34 B1513 Passenger seat belt buckle switch open/short to battery B1514 Passenger seat belt buckle switch short to GND B1620 Airbag unit internal failure B1650 SRSCM crash recorded B1655 Side airbag crash recorded B1657 Crash recorded-Belt pretensioner only B1661 ECU mismatching B2500...
Page 637 Page 3 of 34 3. Does the SRS warning light turn off ? [PREPARATION] (1) Turn the ignition switch to LOCK. (2) Connect the DAB module. (3) Connect the PAB connector, left and right side airbag, belt pretensioner and satellite connectors. (4) Connect the SRSCM connector.
Page 638 Page 4 of 34 Satellite sensor left B1401 side short to ground Satellite sensor B1404 right side short to ground CIRCUIT DESCRIPTION DTC Detecting Condition Trouble Area • Short circuit in squib wire harness (to ground) • DAB squib • Squib malfunction •...
Page 639 Page 5 of 34 [CHECK] For the connector (on the clock spring side) between clock spring and DAB, measure the resistance between DAB high and body ground. Resistance : ∞ 3. Check the PAB squib circuit. [CHECK] For the connector (on the SRSCM side) between SRSCM and PAB, measure the resistance between PAB high and body ground.
Page 640 Page 6 of 34 5. Check the BPTs squib circuit. [CHECK] For the connector (on the SRSCM side) between the SRSCM and BPT, measure the resistance between the BPTs high and body ground. Resistance : ∞ 6. Check the Satellite sensor circuit. [CHECK] For the connector (on the SRSCM side) between the SRSCM and the Satellite sensor, measure the resistance between the Satellite high and body ground.
Page 641 Page 7 of 34 [CHECK] A. Turn ignition switch to ON, and wait for at least 30 seconds. B. Clear any codes stored in the memory with the Hi-Scan Pro. C. Turn the ignition switch to LOCK, and wait for 30 seconds. D.
Page 642 Page 8 of 34 9. Check the PAB squib. [PREPARATION] A. Turn the ignition switch to LOCK. B. Disconnect the negative (-) terminal cable from the battery, and wait for 30 seconds. C. Connect the PAB connector. D. Connect the negative (-) terminal cable from the battery, and wait for 30 seconds. [CHECK] A.
Page 643 Page 9 of 34 Check the DSAB using the same procedure. 11. Check BPT squib. [PREPARATION] A. Turn the ignition swich to LOCK. B. Disconnect the negative (-) terminal cable from the battery, and wait for 30 seconds. C. Connect the BPTs connector. D.
Page 644 Page 10 of 34 [CHECK] A. Turn the ignition switch to ON, and wait at least 30 seconds. B. Clear the malfunction code stored in memory with the Hi-Scan Pro. C. Turn the ignition switch to LOCK, and wait at least 30 seconds. D.
Page 645 Page 11 of 34 DBPT short to B1364 battery PBPT short to B1370 battery DSAB short to B1381 battery PSAB short to B1385 battery Satellite left side B1402 short to battery Satellite right side B1405 short to battery CIRCUIT DESCRIPTION DTC Detecting Condition Trouble Area •...
Page 646 Page 12 of 34 2. Check the DAB squib circuit. [CHECK] For the connector (on the clock spring side) between the clock spring and DAB, measure the voltage between the DAB high and body ground. Voltage : 0 V 3. Check the PAB squib circuit. [CHECK] For the connector (on the SRSCM side) between the SRSCM and PAB, measure the voltage between the PAB high and body ground.
Page 647 Page 13 of 34 5. Check the BPTs squib circuits. [CHECK] For the connector between SRSCM and the BPTs, measure the voltage between the BPTs high and body ground. Voltage : 0 V 6. Check the Satellite sensor circuit. [CHECK] For the connector between the SRSCM and the Satellite sensor, measure the voltage between the Satellite sensor high and body ground.
Page 648 Page 14 of 34 [PREPARATION] A. Connect the connector to the SRSCM. B. Using a service wire, connect the DAB high and low on the clock spring side of connector between the clock spring and the DAB. C. Using a service wire, connect the PAB high and low on the SRSCM side of the connector between the SRSCM and the PAB.
Page 649 Page 15 of 34 C. Turn the ignition switch to LOCK, and wait for 30 seconds. D. Turn the ignition switch to ON, and wait for 30 seconds. E. Using the Hi-Scan Pro, check for DTCs. There is no DTC. [HINT] Codes other than these may be output at this time, but they are not relevant to this procedure.
Page 650 Page 16 of 34 [CHECK] A. Turn the ignition switch to ON, and wait for at least 30 seconds. B. Clear the malfunction code stored in the memory with the Hi-Scan Pro. C. Turn the ignition switch to LOCK, and wait for 30 seconds. D.
Page 651 Page 17 of 34 12. Check the Satellite sensors. [PREPARATION] A. Turn ignition switch to LOCK. B. Disconnect the negative (-) terminal cable from the battery, and wait at least 30 seconds. C. Connect the Satellite sensor connector. D. Connect the negative (-) terminal cable from the battery, and wait at least 30 seconds. [CHECK] A.
Page 652 Page 18 of 34 CIRCUIT INSPECTION DAB resistance too high (R ≥ 6.70 B1346 B1347 DAB resistance too low (R ≤ 1.06 CIRCUIT DESCRIPTION DTC Detecting Condition Trouble Area • Too high or low resistance between DAB high (+) wiring •...
Page 653 Page 19 of 34 Place the DAB with the front surface facing upward. 2. Check the DAB resistance. [PREPARATION] Release the airbag activation prevention mechanism on SRSCM side of airbag squib side. Connect the dummy (0957A- 38200) and dummy adapter (0957A-38400)to the clock spring side connector. Never attempt to measure the circuit resistance of the airbag module (squib) even if you are using the specified tester.
Page 654 Page 20 of 34 There is no DTC. [HINT] Codes other than these may be output at this time, but they are not relevant to this procedure. 4. Check the clock spring. [PREPARAION] Disconnect the connector between the SRSCM clock spring, and connect the dummy connector (0957A-38200) and dummy adapter (0957A-38400) to the clockspring side connector.
Page 655 Page 21 of 34 INSPECTION PROCEDURE 1. Preparation (1) Disconnect the negative (-) terminal cable from the battery, and wait at least 30 seconds. (2) Remove the DAB module. (3) Disconnect the connectors of the PAB, left and right side airbags, belt pretensioners and satellite sensors. (4) Disconnect the SRSCM connector.
Page 656 Page 22 of 34 [CHECK] Measure the resistance between the PAB high (+) and the PAB low (-). ≤ R ≤ 2.8 3. Check the PAB squib. [PREPARATION] A. Turn the ignition switch to LOCK. B. Disconnect the negative (-) terminal cable from the battery, and wait for 30 seconds. C.
Page 657 Page 23 of 34 CIRCUIT DESCRIPTION DTC Detecting Condition Trouble Area • Too high or low resistane between SAB high (+) wiring • SAB squib harness and SAB low (-) wiring harness of squib. • SAB malfunction • SRSCM • SRSCM malfunction •...
Page 658 Page 24 of 34 Release the airbag activation prevention mechanism on the SRSCM side of the airbag squib side. Connect the dummy (0957A-38200) and dummy adapter(0957A-38300) to the SAB connector of the SRSCM connector side. Before checking the resistance, you have to insert the shorting bar insert plastic that is attached to the diagnosis checkerinto the SRSCM connector.
Page 659 Page 25 of 34 CIRCUIT INSPECTION B1361 DBPT Resistance too high (R ≥ 5.4 B1362 DBPT Resistance too low (R ≤ 0.4 PBPT Resistance too high (R ≥ 5.4 B1367 B1368 PBPT Resistance too low (R ≤ 0.4 CIRCUIT DESCRIPTION DTC Detecting Condition Trouble Area •...
Page 660 Page 26 of 34 Place the DAB with the front surface facing upward. 2. Check the BPT resistance. [PREPARATION] Release the airbag activation prevention mechanism on the SRSCM side of the airbag squib side. Connect the dummy (0957A-38200) and dummy adapter(0957A-38300) to the BPT connector of the SRSCM connector side. Before checking the resistance, you have to insert the shorting bar insert plastic that is attached to the diagnosis checker into the SRSCM connector.
Page 661 Page 27 of 34 A. Turn the ignition switch to ON, and wait for at least 30 seconds. B. Clear the malfunction code stored in the memory with the Hi-Scan Pro. C. Turn the ignition switch to LOCK, and wait for 30 seconds. D.
Page 662 Page 28 of 34 (3) Disconnect the connectors of the PAB, left and right side airbags, belt pretensioners and satellite sensors. (4) Disconnect the SRSCM connector. Place the DAB with the front surface facing upward. 2. Check satellite circuit (communication error). [PREPARATION] Check continuity between the SRSCM connector and the satellite connector as high (+) and high, low (-) and low (-).
Page 663 Page 29 of 34 There is no DTC. [HINT] Codes other than these may be output at this time, but they are not relevant to this check. CIRCUIT INSPECTION Driver seat belt switch open/short to Battery B1511 Driver seat belt switch short to GND B1512 Passenger seat belt switch open/short B1513...
Page 664 Page 30 of 34 [CHECK] Check the resistance with the switch on and off. SWITCH OPEN : R = 4K ± 10% (Belted) SWITCH OPEN : R = 1K ± 10% (Unbelted) CIRCUIT INSPECTION B2500 Warning lamp failure CIRCUIT DESCRIPTION INSPECTION PROCEDURE 1.
Page 665 Page 31 of 34 B. Check the SRS SRI (Service Reminder Indicator). OK : SRS SRI ON CIRCUIT INSPECTION B1620 Airbag unit internal failure B1650 SRSCM crash recorded B1655 Side airbay crash recorded B1657 Crash recorded-Belt pretensioner only B1661 ECU mismatching CIRCUIT DESCRIPTION 1.
Page 666 Page 32 of 34 SPECIFICATION http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 667 Page 33 of 34 AIRBAG SQUIB RESISTANCE LIMITS R ≤ 1.06 Resistance too low Fault definitely detected 1.80 ≤ R ≤ 3.40 Resistance whithin tolerance Definitely no fault detected R ≥ 6.70 Resistance too high Fault definitely detected 1.06 < R < 1.80 Tolerance band Fault may or may not be detected 3.40...
Page 668 Page 34 of 34 B1362 Driver seat belt pretensioner (DBPT), Resistance too low B1363 Driver seat belt pretensioner (DBPT), Short to GND B1364 Driver seat belt pretensioner (DBPT), Short Battery B1367 Passenger seat belt prestensioner (PBPT), Resistance too high B1368 Passenger seat belt prestensioner (PBPT), Resistance too low B1369 Passenger seat belt prestensioner (PBPT), Short to GND...
Page 669 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Supplemental Restraint System Control Module (SRnodeM) > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Supplemental Restraint System Control Module (SRnodeM) > Repair procedures REMOVAL 1.
Page 670 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Description and Operation FIELD DEPLOYMENT PROCEDURES When handling the deployed airbag be careful that not the dust enters your eyes and always wear gloves to avoid direct contact with the dust.
Page 671 Page 2 of 3 Wait at least 30 seconds after disconnecting the battery cable before doing any further work. 3. Remove the center crash pad side cover. 4. Remove Airbag SRSCM connector. 5. Connect deployment tool to the connector of each module. 6.
Page 672 Page 3 of 3 5. Be sure to always wash your hands after completing this operation. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 673 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 674 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Repair procedures, TIBURON (GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Repair procedures REMOVAL 1. Disconnect the negative battery cable and keep secure from battery. Wait at least 30 seconds after disconnecting the battery cable before doing any further work.
Page 675 Page 2 of 4 5. Remove the steering wheel using SST (09561-11002). Do not hammer on the steering wheel. Doing so may damage the collapsible column mechanism. REMOVAL 1. Never attempt to disassemble or repair the airbag module. 2. Do not drop the airbag module or allow contact with water, grease or oil. Replace it if a dent, crack, deformation or rust are detected.
Page 676 Page 3 of 4 2. Remove the glove box. 3. Disconnect the PAB module connector. 4. Remove the crash pad assembly and then undo the PAB module. (Refer to the BD section) 5. The skin of the passenger airbag module is integrated with the crash pad, therefore, the crash pad must be replaced if the PAB deploys.
Page 677 Page 4 of 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 678 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Passenger Airbag (PAB) Module > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Passenger Airbag (PAB) Module >...
Page 679 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Passenger Airbag (PAB) Module > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Passenger Airbag (PAB) Module >...
Page 680 Page 2 of 2 5. The skin of the passenger airbag module is integrated with the crash pad, therefore, the crash pad must be replaced if the PAB deploys. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 681 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Side Airbag (SAB) Module > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Side Airbag (SAB) Module >...
Page 682 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Satellite Sensor > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Airbag Module > Satellite Sensor > Repair procedures REMOVAL 1.
Page 683 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Seat Belt Pretensioner > Seat Belt Retractor Pretensioner (BPT) > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Restraint > Seat Belt Pretensioner >...
Page 684 Page 2 of 2 1. Never attempt to disassemble or repair the BPT. 2. Do not drop the BPT or allow contact with water, grease, oil. Replace it if a dent, crack, deformation or rust are detected. 3. Do not place anything on the BPT. 4.
Page 685 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > General Information > Special Service Tools, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > General Information > Special Service Tools SPECIAL TOOLS Tool (Number and name) Illustration...
Page 686 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > General Information > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > General Information > Troubleshooting TROUBLESHOOTING Trouble symptom Probable cause...
Page 687 Page 2 of 2 Improperly fit door Adjust Improper clearance between door glass Adjust and division channel Deformed door Repair or replace http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 688 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > General Information > Specifications, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > General Information > Specifications SPECIFICATIONS Hood Rear hinged, front opening type (gaslifter type)
Page 689 Page 2 of 2 40~55 400~550 29~40 - Rear seat belt retractor mounting bolt 40~55 400~550 29~40 - Rear seat belt upper anchor mounting bolt 40~55 400~550 29~40 - Front seat belt buckle mounting bolt Sunroof 70~90 5~6.5 - Sunroof lid panel mounting, Nut 7~11 70~110 - Sunroof assembly mounting, Bolt...
Page 690 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > fender > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > fender >...
Page 691 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > fender > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > fender > Repair procedures REMOVAL AND INSTALLATION FENDER...
Page 692 Page 2 of 2 2. Loosen the fender garnish mounting screws and then remove the fender garnish. 3. Installation is the reverse of the removal. 1. When installing garnish, be careful not to deform the fender panel. 2. Engage the clip part on the garnish into the fender panel securely until it makes "click" sound. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 693 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > hood > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > hood > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 694 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > hood > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > hood > Repair procedures ADJUSTMENT Hood Hinge...
Page 695 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > tail gate > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > tail gate >...
Page 696 Page 2 of 3 6. Remove the rear wiper motor mounting 3 bolts and disconnect the wire connector. Remove the rear wiper motor. 7. Remove the tailgate lifter with ball joint. When replacing the tailgate lifter, the ball joint should be replaced at the same time. Tightening torque: 11~16 Nm (110~160 kg·cm, 8~12 lb·ft) ADJUSTMENT...
Page 697 Page 3 of 3 2. Adjust the tailgate hinges rightward or leftward as necessary to equalizer the gap between the tailgate and body. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 698 Page 1 of 5 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > front door > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > front door >...
Page 699 Page 2 of 5 6. Remove the door tooling hole cover. 7. Remove the door glass stopper catch. Tightening torque: 4~6 Nm (40~60 kg·cm, 3~5 lb·ft) 8. Remove the door delta chassis. 9. Remove the glass stopper bolts, remove the window glass. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 700 Page 3 of 5 10. Remove the door side weather strip. 11. Loosen the mounting nuts and remove the regulator assembly. Tightening torque: 9~14 Nm (90~140 kg·cm, 6.5~10 lb·ft) 12. Disconnect the cable, after loosening the inner handle mounting screw, push the inner handle toward the direction shown in the illustrationand remove it.
Page 701 Page 4 of 5 Install the door outside belt to the inside of groove of the door panel. 14. Remove the door outside handle and key cylinder. 15. Remove the door latch assembly mounting screws and remove the door latch assembly. Tightening torque: 17~22 Nm (170~220 kg·cm, 12~16 lb·ft) 16.
Page 702 Page 5 of 5 17. Installation is the reverse of removal. When installing the door vapor barrier, butyl tape should not be placed so it blocks the door trim fastener holes. ADJUSTMENT DOOR POSITION Attach protective tape to the fender edges where the hinge is installed. DOOR STRIKER 1.
Page 703 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > mirror > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > mirror > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 704 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > mirror > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Exterior > mirror > Repair procedures REMOVAL AND INSTALLATION OUTSIDE REARVIEW MIRROR...
Page 705 Page 2 of 2 1. Insert a flat tip screwdriver between the outside rear view mirror holder and mirror assembly. When prying with a flat tip screwdriver, wrap it with a shop towel to prevent damage. 2. Remove the outside rear view mirror actuator from outside rear view mirror housing. 3.
Page 706 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Sun Roof > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Sun Roof > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 707 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Sun Roof > sun roof assembly > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Sun Roof >...
Page 708 Page 1 of 8 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Sun Roof > sun roof assembly > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Sun Roof > sun roof assembly >...
Page 709 Page 2 of 8 Tightening torque: 4~6 Nm (40~60 kg·cm, 2.9~4.4 lb·ft) DISASSEMBLY 1. Remove the motor. 2. Remove the front drip. 3. Remove the sun shade. 4. Remove the drive unit and the guide assembly. 5. Remove the deflector. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 710 Page 3 of 8 6. Remove the spring. REASSEMBLY 1. Install the spring base. 2. Install the deflector assembly (After installing the clip, install the link base stopper.) 3. Insert the shutting into the rail. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 711 Page 4 of 8 Do not confuse the left and right sides. 4. Install the cable to the guide assembly. 5. Move the timing front edge to be aligned with the slide of the guide assembly. 6. Align the protrusion of the slide with the groove of the shutting. 7.
Page 712 Page 5 of 8 9. Fully insert the guide assembly into the rail. 10. Completely push the slide until it touches the timing front using a screw driver. 11. Insert the motor cable into the drive unit assembly tube. 12. Install the drive unit assembly to the rail. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 713 Page 6 of 8 13. Install the sun shade. 14. Install the sun shade cam to the groove of the sun-roof rail. 15. Install the front drip. 16. Install the motor and controller, and connect the connestor. ON-VEHICLE INSPECTION INSPECT SUNROOF GLASS ALIGNMENT 1.
Page 714 Page 7 of 8 4. The roof panel (A) should be even with the glass (B) weatherstrip (C), to within the standard value "E" all the way around. If not, make the following adjustment. Standard value "E" Front edge: 2+0/-1mm (0.08+0/-0.04in.) Rear edge: 2+1/-0mm (0.08+0.04/-0in.) 5.
Page 715 Page 8 of 8 - Always initiates the sunroof in the following condition. • After manual operation • After parts replacement including motor, controller, harness • Malfunction of sunroof wiring • Abnormal operation after battery and fuse replacement - Follow the general operation produce for inital sefting after reassembliny. OPERATING THE SUNROOF EMERGENCY HANDLE 1.
Page 716 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Sun Roof > sun roof switch > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Sun Roof > sun roof switch >...
Page 717 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 718 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Sun Roof > sun roof moter > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Sun Roof > sun roof moter >...
Page 719 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Sun Roof > Sunroof Relay > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Sun Roof > Sunroof Relay >...
Page 720 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > console > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > console >...
Page 721 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > console > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > console > Repair procedures REMOVAL AND INSTALLATION 1.
Page 722 Page 1 of 5 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > crash pad > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > crash pad >...
Page 723 Page 2 of 5 For instructions on the removal of the air bag module and clock spring, refer to RT group. 6. The steering wheel mounting nut, and remove the steering wheel. Tightening torque: 40~50 Nm (400~500 kg·cm, 29.5~36.9 lb·ft) 7.
Page 724 Page 3 of 5 10. After loosening the 2 screws, remove the cluster housing. 11. After loosening the 4 screws, remove the cluster. 12. Open the ashtray. Insert a screw driver into the area between the center facia panel lower portion and ashtray, and then pull out the center facia panel lower portion.
Page 725 Page 4 of 5 15. After loosening the 6 mounting screws shown in the illustration, remove the glove box. 16. Disconnect the glove box lamp connector and then remove the lamp. 17. Remove the main crash pad mounting bolts. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 726 Page 5 of 5 18. Remove the crash pad. 19. Installation is the reverse of removal and connect all connectors securely. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 727 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > interior trim > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > interior trim >...
Page 728 Page 1 of 5 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > interior trim > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > interior trim >...
Page 729 Page 2 of 5 Tightening torque: 17~26 Nm (170~260 kg·cm, 12~19 lb·ft) 2. Remove the rear seat back mounting bolts from the rear seat back. Tightening torque: 17~26 Nm (170~260 kg·cm, 12~19 lb·ft) 3. Remove the rear seat belt upper anchor mounting bolt. 4.
Page 730 Page 3 of 5 5. Remove the quarter inner trim mounting screws(4EA) from the quarter inner trim and remove the inner trim assembly. CENTER PILLAR TRIM 1. Remove the front seat belt upper anchor mounting bolt. 2. Remove the center pillar upper trim mounting screws. Remove the seat belt webbing guide mounting screws and coat hook mounting screws fromthe center pillar upper trim.
Page 731 Page 4 of 5 LUGGAGE BOARD CENTER TRIM LUGGAGE BOARD FRONT TRIM LUGGAGE SIDE TRIM Remove the mounting screws from the luggage side trim. Disconnect the trunk room lamp connector. HEAD LINING 1. To remove the headlining, first remove the following parts : (1) Rear seat cushion.
Page 732 Page 5 of 5 (5) Quarter inner trim. (6) Front seat belt upper anchor mounting bolt. (7) Center pillar upper trim. (8) Front pillar trim. 2. Ramove the mounting screws from the over head console lamp. Disconnect the over head console lamp. 3.
Page 733 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > windshield glass > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > windshield glass >...
Page 734 Page 1 of 5 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > windshield glass > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > windshield glass >...
Page 735 Page 2 of 5 INSTALLATION 1. Using a cutter knife or the special tool (09861-31200), scrape the old sealant smoothly to a thickness of about 2 mm (0.08 in.) on the bonding surfacearound the entire windshield flange. Be careful not to remove more adhesive than necessary, and also not to damage the paintwork on the body surface with the knife.
Page 736 Page 3 of 5 6. Glue the rubber dam to the inside surface of the windshield glass around the entire edge as shown, to contain the sealant during installation. Part "A" Remarks Upper 13.5 mm Glass molding sub Side 13.5 mm 7.
Page 737 Page 4 of 5 9. Apply a sealant around the edge of the glass. Apply the adhesive within 5 minutes after applying the primer to the glass. 10. Apply a light coat of body primer to the original sealant remaining around the window opening flange. The glass should be installed within 5 minutesafter you apply the primer.
Page 738 Page 5 of 5 12. Scrape or wipe excess adhesive off with a putty knife or gauze. Fill all cavities around the windshield glass. 13. Perform a water-leak test for the windshield. Use a cold water spray, being careful not to direct a powerful stream of water on the new adhesivematerial.
Page 739 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > tailgate glass > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > tailgate glass >...
Page 740 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > tailgate glass > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > tailgate glass >...
Page 741 Page 2 of 3 5. Apply a light coat of glass primer around the tailgate glass. 1. Never touch the surface applied primer with your hands. If you do, the adhesive may not bond to the glass properly, causing a leak after the tailgate glass has been installed.
Page 742 Page 3 of 3 9. Scrape or wipe excess adhesive off with putty knife or gauze. Fill all cavities around the tailgate glass. 10. Perform a water-leak test for the tailgate glass. Use a cold water spray, being careful not to direct a powerful stream of water on the new adhesivematerial.
Page 743 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > quarter glass > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > quarter glass >...
Page 744 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > quarter glass > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Interior > quarter glass >...
Page 745 Page 2 of 3 Be careful not to remove more adhesive than nesessary, and also not to damage the paintwork on the body surface with the knife. If the paintwork is damaged, repair the damage area with touch-up paint. 2. Clean the body flange surface of quarter fixed glass flange with a sponge dampened in isopropyl alchol. A.
Page 746 Page 3 of 3 Install the glass to the body within five minutes. 6. Install the guarter fixed glass. 7. Install the removed parts. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 747 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Bumper > front bumper > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Bumper > front bumper >...
Page 748 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Bumper > front bumper > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Bumper > front bumper >...
Page 749 Page 2 of 2 Tightening torque: 4~6 Nm (40~60 kg·cm, 2.9~4.4 lb·ft) 6. Loosen the front bumper lower mounting screws and remove the front bumper cover. 7. Remove the front bumper upper mesh. 8. After loosening the front bumper beam stay mounting bolts and nuts and remove the front bumper beam stay. 9.
Page 750 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Bumper > rear bumper > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Bumper > rear bumper >...
Page 751 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Bumper > rear bumper > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Bumper > rear bumper >...
Page 752 Page 2 of 2 6. Loosen the rear bumper lower part mounting screws. When installing, align the protrusion of the bumper cover with the groove of the panel. 7. Disconnect the licence lamp connector from the rear bumper cover and remove the rear bumper beam assembly.
Page 753 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Seat Belt > front seat belt > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Seat Belt > front seat belt >...
Page 754 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Seat Belt > front seat belt > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Seat Belt > front seat belt >...
Page 755 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Seat Belt > rear seat belt > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Seat Belt > rear seat belt >...
Page 756 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Seat Belt > rear seat belt > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > Seat Belt > rear seat belt >...
Page 757 Page 2 of 2 REAR SEAT BELT BUCKLE 1. Remove the mounting bolts from the rear seat cushion. Tightening torque: 17~26 Nm (170~260 kg·cm, 12~19 lb·ft) 2. Remove the rear seat belt buckle. 3. Installation is the reverse of removal. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 758 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > General Information > General Information, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > General Information > General Information GENERAL TROUBLESHOOTING INFORMATION BEFORE TROUBLESHOOTING 1.
Page 759 Page 2 of 4 8. Before connecting connectors, make sure the terminals (A) are in place and not bent. 9. Check for loose retainer (A) and rubber seals (B). 10. The backs of some connectors are packed with grease. Add grease if necessary. If the grease is contaminated, replace it.
Page 760 Page 3 of 4 HANDLING WIRES AND HARNESSES 1. Secure wires and wire harnesses to the frame with their respective wire ties at the designated locations. 2. Remove clips carefully; don't damage their locks (A). 3. Slip pliers(A) under the clip base and through the hole at an angle, then squeeze the expansion tabs to release the clip.
Page 761 Page 4 of 4 Replace them or repair them by wrapping the break with electrical tape. 2. After installing parts, make sure that no wires are pinched under them. 3. When using electrical test equipment, follow the manufacturer's instructions and those described in this manual.
Page 762 Page 1 of 15 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > General Information > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > General Information > Troubleshooting TROUBLESHOOTING INSTRUMENTS AND WARNING SYSTEM Symptom Possible cause Remedy...
Page 763 Page 2 of 15 Stop lamp switch faulty Adjust or replace switch Wiring or ground faulty Repair if necessary Stop lamps stay on Stop lamp switch faulty Adjust or replace switch Instrument lamps do not light Rheostat faulty Check rheostat (Tail lamps light) Wiring or ground faulty Repair if necessary...
Page 764 Page 3 of 15 CHART 1 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 765 Page 4 of 15 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 766 Page 5 of 15 CHART 2 CHART 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 767 Page 6 of 15 CHART 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
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Page 772 Page 11 of 15 CHART 7 CHART 8 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 773 Page 12 of 15 CHART 9 CHART 10 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 774 Page 13 of 15 WINDSHIELD WIPER Symptom Possible cause Remedy Wipers do not operate or return to off No.27 Wiper fuse (15A) blown Check for short and replace fuse position Wiper motor faulty Check motor Wiper switch faulty Check switch Wiring or ground faulty Repair if necessary Wipers do not operate in INT position...
Page 775 Page 14 of 15 Driver's side window does not operate Defective power window main switch Check for driver's window switch Defective motor or circuit breaker Replace the motor Open circuit in wires or loose or Check the harness and the connector disconnected connector Passenger's side window does not Defective power window sub switch...
Page 776 Page 15 of 15 Operation range is unstable Discharged transmitter Check the transmitter, red Replace the battery battery lamp blinking upon pressing the transmitter switch Transmitter or receiver faulty Replace the transmitter or the receiver Central locking device Discharged transmitter Check the transmitter, red Replace the battery operates but keyless entry...
Page 777 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > General Information > Specifications, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > General Information > Specifications SPECIFICATIONS MULTIFUNCTION SWITCH Items Specifications Rated Voltage...
Page 778 Page 2 of 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 779 Page 3 of 4 LIGHTING SYSTEM Items Bulb wattage (W) Head lamp 55W / 55W (High / Low beam) Front turn signal/position lamp 28W / 8W Front position lamp Front fog lamp Rear combination lamps 8W / 27W Tail/stop lamp Back up lamp Turn signal lamp Side marker lamp...
Page 780 Page 4 of 4 Items H250 H260 H280 Rated output Max. 20W x 4 Max. 20W x 4 Max. 24W x 4 Load impedance Band AM/FM AM/FM AM/FM Tuning type PLL Synthesized type PLL Synthesized type PLL Synthesized type Dark current Max.
Page 781 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Audio > Audio Unit > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Audio > Audio Unit > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 782 Page 2 of 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 783 Page 3 of 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 784 Page 4 of 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 785 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Audio > Audio Unit > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Audio > Audio Unit > Repair procedures REMOVAL 1.
Page 786 CDP deck mechanical error After resetting the audio, push the eject button. (eject error, loading error) If disc is not ejected, consult your hyundai dealer. Make sure the disc is not scratched or damaged. Focus error Press the eject button and pull out the disc.
Page 787 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Multifunction switch > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Multifunction switch > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 788 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Multifunction switch > Multi Function Switch > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Multifunction switch > Multi Function Switch > Repair procedures REMOVAL •...
Page 789 Page 2 of 3 4. Remove the 3 screws holding the multi function switch and disconnect the connectors. Remove the multi function switch assembly. 5. Installation is the reverse of removal. INSPECTION LIGHTING SWITCH [M01-2] DIMMER AND PASSING SWITCH [M01-2] TURN SIGNAL AND LANE CHANGE SWITCH [M01-2] WIPER AND INTERMITTENT VOLUME SWITCH [M01-1] http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 790 Page 3 of 3 WASHER SWITCH [M01-1] REAR WIPER AND WASHER SWITCH [M01-1] http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 791 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Horn > Horn > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Horn > Horn > Repair procedures REMOVAL 1.
Page 792 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Keyless Entry And > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Keyless Entry And > Description and Operation DESCRIPTION Body Control Module (BCM) unify the functions of ETACS...
Page 793 Page 1 of 6 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Keyless Entry And > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Keyless Entry And > Components and Components Location BODY CONTROL MODULE (BCM) BCM TERMINAL CONNECTION...
Page 794 Page 2 of 6 SEAT BELT BUCKLE (LH) CRASH SIGNAL A/BAG DIAG (FROM ESPS) A/BAG WARN'G IND H/LAMP LOW RLY (S2) Not used FRONT WIPER RLY CONTROL FRONT FOG RLY-S2 TURN SIGNAL (FR) Not used Not used FRONT WIPER RLY (IG2) TURN SIGNAL (FL) POSITION LAMP (RH) POSITION LAMP (LH)
Page 795 Page 3 of 6 TAIL LAMP (LH) 4 DOOR SW Not used TURN SIGNAL (RL) LUGGAGE LAMP TURN SIGNAL (RR) OUTSIDE MIRROR HEATER Not used REAR WIPER MOTOR (IG2) TAILGATE OPEN SW REAR HEATED POWER WINDOW SW IMMOBILIZER ANTENNA 1 TURN SIGNAL SW (RH) DOOR WARN'G SW TAIL SW...
Page 796 Page 4 of 6 CLUSTER (T/SIG RH OUT) RR HTD SW (FOR INDICATOR) CLUSTER (A/BAG IND)-IG1 HI-SCAN (B+) DIGITAL CLOCK (ACC) IMMOBILIZER INDICATOR EXTERNAL TAIL LAMP (RH) HI-SCAN (A/BAG DIAGNOSIS) AIR CONDITIONER (IG2) AUTO LIGHT GND DIAGNOSIS & CODE SAVING IMMOBILIZER W LINE MULTI-FUNCTION INT(T) GND SIREN CONTROL...
Page 797 Page 5 of 6 BLOWER MOTOR IG SW (IG1) GND 2 WIPER SW POWER IG SW (ACC) IG SW (IG2) SUNROOF (IG2) ROOM LAMP (B+) ROOF LAMP DECAY CONTROL Not used S/ROOF & ROOM LAMP GND ECM MIRROR SUNROOF MOTOR (B+) FUSE Fuse No.
Page 798 Page 6 of 6 A/C relay, AQS sensor, Head lamp relay, DRL control module Not used Cigarette lighter, Outside mirror switch Sunroof, Power door lock/unlock relay Seat warmer ABS control module, TCS switch Audio, Digital clock 10/15A Spare fuse 20/30A http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 799 Page 1 of 5 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Keyless Entry And > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Keyless Entry And > Troubleshooting TROUBLESHOOTING BCM practices input/output actuation test with the hi-scan to find out input/output errors.
Page 800 Page 2 of 5 OUTPUT Rear fog lamp DOOR CLOSE INPUT Driver's door switch OPEN CLOSE INPUT Assist door switch OPEN CLOSE INPUT All door switch OPEN The key hole illumination is turned OUTPUT Key hole illumination off when the ignition switch is turned on.
Page 801 Page 3 of 5 Parking position Snow safety OUTPUT Snow safe relay operation OTHERS OUTPUT Power window power Seat belt removal INPUT Seat belt switch Seat belt installation OUTPUT Seat belt indicator OUTPUT Chime bell When the vehicle INPUT Over speed signal speed is over 120km Rear window defogger INPUT...
Page 802 Page 4 of 5 Tail lamp and front fog INPUT Rear fog lamp switch Rear fog lamp lamp ON or head lamp INPUT Driver's door lock switch Door lock/unlock output INPUT Assist's door lock switch Door lock/unlock output INPUT Folding switch Mirror folding/unfolding INPUT Front washer switch...
Page 803 Page 5 of 5 2. When the [ESC] switch is pressed. 3. When the hi-scan is turned off. 4. When the hi-scan is disconnected. 5. When the actuation test is turned off by the hi-scan timer. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 804 Page 1 of 11 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Keyless Entry And > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Keyless Entry And > Repair procedures REMOVAL 1.
Page 805 Page 2 of 11 During start condition (IG1 on and IG2 off) washer input to be ignored. This is to prevent quality problem of single wipe occurring during startingof car. A. Time specification T1 : 0.3 sec. T2 : 0.6~0.8 sec. (Time to complete current swipe only) T3 : 0.2 - 0.6 sec.
Page 806 Page 3 of 11 A. The wiper stalk has moved from the OFF position. B. The ignition has been switched off. 5. Knob activated central locking If either the drivers door lock or the assistant door lock is moved from the locked position to the unlocked position then all other door locks will follow, but the tailgate will not change state.
Page 807 Page 4 of 11 within 12 ±5 msec after crash signal is received. Unlock pulse is 5 sec period. If crash unlock is not usedin a particular variant then the crash input is to be left floating. The crash sensor is normally high. A crash signal is defined as when voltage is below 1.5V. Crash input signal characteristic: Normal hi &...
Page 808 Page 5 of 11 Time specification T1 : 30±3 sec. 12. Rear defog control (Rear demister control) When the engine is running (Alternator"L"is high) a contact of the rear defog switch (momentary action) will switch the rear defog relayoutput on for 20 minutes duration. If the rear defog switch is pressed again during this time, or if the engine stops, the rear defog relay is immediately switched off.
Page 809 Page 6 of 11 While room lamp is on due to TX unlock, if another TX unlock is received, then room lamp is again on for 30 sec. When TX lock(arm state) is received during 30 second from TX unlock, lamp is turned off immediately. If TX lock (arm state) is received during fade out, the room lamp is switched off immediately.
Page 810 Page 7 of 11 alternatively for 16±6 sec. A second press of the fold switch during an output shall cause the oppositeoutput to occur. If the folding mirror switch is pressed within 30 seconds after the ACC signal is removed, the mirror outputs (folding or unfolding) will operate for 16±6 sec.
Page 811 Page 8 of 11 Time specification T1 : 0.5sec. T2 : Max 2sec. T3 : 1.0±0.2sec. 2. Disarm function Disarming can be performed while the alarm is armed, or alarming, or after alarming. The alarm can be disarmed by the following methods: A.
Page 812 Page 9 of 11 Once armed, should any door, hood or the tailgate be opened, then: A. Start relay drive output is disabled, so starting is inhibited. B. Audible (horn) and visual (hazard lamp) warnings are issued, for three cycles, each cycle 27±1 sec. duration on, 10±1 sec.
Page 813 Page 10 of 11 Time specification T1 : 0.5 sec. T2 : 1.0±0.2 sec. (2) New alarm conditions Second alarm condition during alarming. When another alarm occurs during alarming, the starting is disabled, and the alarm continues to sound for the remained time of warning signal.
Page 814 Page 11 of 11 If the battery is disconnected in arm state, upon restoring the battery, arm state is resumed. 6. Automatic relocking If either: A. Car is unlocked but all doors closed, or B. Car is closed and locked by keys, or C.
Page 815 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Keyless Entry And > Transmitter > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Keyless Entry And >...
Page 816 Page 2 of 2 2. Remove the battery and check voltage if the red light doesn't flicker. Standard voltage : 3V 3. Replace the battery if voltage is below 3V and replace the remote control switch if it is inoperable after replacing the battery.
Page 817 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Fuses And Relays > Relay Box (Engine Compartment) > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System >...
Page 818 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Fuses And Relays > Relay Box (Engine Compartment) > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Fuses And Relays > Relay Box (Engine Compartment) > Repair procedures INSPECTION 1.
Page 819 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Fuses And Relays > Relay Box (Passenger Compartment) > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System >...
Page 820 Page 2 of 2 lamp switch Instrument cluster (A/BAG IND.) Air bag control module, Seat belt buckle switch Mirror defogger Hazard relay Rear wiper motor, Rear wiper relay Right tail lamps, Glove box lamp Front wiper motor, Front wiper relay Blower relay, Blower motor Defogger relay Stop lamp switch, Burglar alarm horn...
Page 821 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Fuses And Relays > Relay Box (Passenger Compartment) > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Fuses And Relays > Relay Box (Passenger Compartment) > Repair procedures INSPECTION 1.
Page 822 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 823 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Indicators And Gauges > Instrument Cluster > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Indicators And Gauges >...
Page 824 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Indicators And Gauges > Instrument Cluster > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Indicators And Gauges >...
Page 825 Page 1 of 6 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Indicators And Gauges > Instrument Cluster > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Indicators And Gauges > Instrument Cluster > Repair procedures REMOVAL 1.
Page 826 Page 2 of 6 Tolerance 160.5~166 181~186.5 201~206.5 221~226.7 241~246.7 Others (Km/h) Tolerance 165~170.5 186~191.5 207~212.5 227.7~233.5 248.5~254.3 EEC & General (Km/h) Velocity (MPH) Tolerance (MPH) 10~14.4 20~23 40~44.4 60~65.5 80~85.5 Tolerance (MPH) 8.5~11.5 18.5~21.5 38.5~41.5 58.3~61.7 78.3~81.7 Velocity (MPH) Area Tolerance (MPH) 100.5~106...
Page 827 Page 3 of 6 2. Also check that the resistance changes smoothly when the float is moved from "E" to "F". Position Gauge Angle(° ) Resistance ( ) Sender (E) -47.5 110.0 ± 2 Gauge (E) -45.0 97.0 ± 1 Warning lamp -43.0 89.4 ±...
Page 828 Page 4 of 6 1. Using an ohmmeter, measure the resistance between the terminal 2 and ground. 2. If the resistance value is not as shown in the table, replace the temperature sender. Temperature(° C) Resistance ( ) 143.4 58.1 26.9 17.5 OIL PRESSURE SWITCH...
Page 829 Page 5 of 6 1. Start the engine. 2. Release the parking brake. 3. Remove the connector from the brake fluid level warning switch. 4. Ground the connector at the harness side. 5. Verify that the warning lamp lights. PARKING BRAKE SWITCH 1.
Page 830 Page 6 of 6 Not fastened Conductive(0 ) SEAT BELT WARNING LAMP Seat belt condition Warning lamp Fastened Not fastened http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 831 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Multi Gauge > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Multi Gauge > Schematic Diagrams CIRCUIT DIAGRAM http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 832 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Multi Gauge > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Multi Gauge > Description and Operation DESCRIPTION 1.
Page 833 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Multi Gauge > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Multi Gauge > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 834 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Door Locks > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Door Locks > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 835 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Door Locks > Power Door Lock Actuators > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System >...
Page 836 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Door Locks > Power Door Lock Actuators > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System >...
Page 837 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Door Mirrors > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Door Mirrors > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 838 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Door Mirrors > Power out side mirror switch > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Door Mirrors >...
Page 839 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Door Mirrors > Power out side mirror switch > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System >...
Page 840 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Door Mirrors > Power Door Mirror Actuator > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System >...
Page 841 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Windows > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Windows > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 842 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Windows > Power Window Motor > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Windows >...
Page 843 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Windows > Power Window Switch > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Windows > Power Window Switch >...
Page 844 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Windows > Power Window Switch > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Power Windows >...
Page 845 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 846 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Rear Window Defogger > Rear Window Defogger Printed Heater > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Rear Window Defogger > Rear Window Defogger Printed Heater > Repair procedures INSPECTION Wrap tin foil around the end of the voltmeter test lead to prevent damaging the heater line.
Page 847 Page 2 of 3 4. To check for open circuits, slowly move the test lead in the direction that the open circuit seems to exist. Try to find a point where a voltage is generated or changes to 0V. The point where the voltage has changed isthe open-circuit point.
Page 848 Page 3 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 849 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Windshield Wiper/Washer > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Windshield Wiper/Washer > Components and Components Location COMPONENTS WINDSHIELD WASHER INSTALLATION http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 850 Page 2 of 2 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 851 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Windshield Wiper/Washer > Windshield Wiper/Washer Switch > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Windshield Wiper/Washer > Windshield Wiper/Washer Switch > Repair procedures INSPECTION Remove the multifunction switch and disconnect the wire connectors.
Page 852 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Windshield Wiper/Washer > Front Wiper Motor > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Windshield Wiper/Washer > Front Wiper Motor > Repair procedures REMOVAL 1.
Page 853 Page 2 of 3 Specified position Distance (mm) 30~40 30~40 2. Set the washer nozzle on the specified spray position. INSPECTION SPEED OPERATION CHECK 1. Remove the connector from the wiper motor. 2. Attach the positive (+) lead from the battery to terminal 3 and the negative (-) lead to terminal 4. 3.
Page 854 Page 3 of 3 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 855 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Windshield Wiper/Washer > Front Washer Motor > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Windshield Wiper/Washer > Front Washer Motor > Repair procedures INSPECTION 1.
Page 856 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Rear Wiper/Washer > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Rear Wiper/Washer > Components and Components Location COMPONENTS http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 857 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Rear Wiper/Washer > Rear Wiper Motor > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Rear Wiper/Washer >...
Page 858 Page 2 of 2 14~17 Nm (140~170 kg·cm, 10.3~12.5 lb·ft) 5. Remove the rear wiper motor after removing 3 bolts, and disconnect the motor's connector. INSTALLATION 1. Installation is the reverse of removal. 2. Set the washer nozzle on the specified spray position. INSPECTION 1.
Page 859 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Rear Wiper/Washer > Rear Washer Switch > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Rear Wiper/Washer >...
Page 860 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Rear Wiper/Washer > Rear Washer Motor > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Rear Wiper/Washer >...
Page 861 Page 1 of 6 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Lighting System > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Lighting System > Repair procedures REPLACEMENT OF LAMPS HEAD LAMP/TURN SIGNAL LAMP 1.
Page 862 Page 2 of 6 3. Remove the front bumper cover (Refer to BD group). Disconnect the wire connector and remove the front fog lamp. 4. Installation is the reverse of removal. REAR COMBINATION LAMP 1. Disconnect the negative battery terminal. 2.
Page 863 Page 3 of 6 2. Remove the rear spoiler after removing 4 nuts. (External spoiler type) 3. Remove the center high mounted stop lamp assembly. 4. Installation is the reverse of removal. LICENSE PLATE LAMP 1. Disconnect the negative battery terminal. 2.
Page 864 Page 4 of 6 HEAD LAMP RELAY 1. Remove the head lamp relay from the relay box in the engine compartment. 2. Check for continuity between terminals on the relay. HAZARD SWITCH 1. Disconnect the negative (-) battery terminal. 2. Remove the center facia panel with a flat-tip screwdriver. 3.
Page 865 Page 5 of 6 RHEOSTAT 1. Disconnect the negative (-) battery terminal. 2. Disconnect the rheostat connector from the crash pad panel. 3. Check for intensity. If the light intensity of the lamps changes smoothly without any flickering when the rheostat is turned, it can be assumed that the rheostat is normal.
Page 866 Page 6 of 6 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 867 Page 1 of 3 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Lighting System > Head Lamps > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Lighting System > Head Lamps > Repair procedures AIMING INSTRUCTIONS If there are any regulations pertinent to the aiming of headlamps in the area where the vehicle is to be used, adjust so as...
Page 868 Page 2 of 3 HEAD LAMP AND FOG LAMP AIMING POINT 1. Turn the low beam on without driver aboard. The cut-off line should be projected in the allowable range (shaded region). 2. Turn the high beam on without driver aboard. The hot-zone should be projected in the allowable range (shaded region).
Page 869 Page 3 of 3 3. Turn the front fog lamp on without driver aboard. The cut-off line should be projected in the allowable range (shaded region). http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 870 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Auto Lighting Control System > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Auto Lighting Control System > Schematic Diagrams CIRCUIT DIAGRAM http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 871 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Auto Lighting Control System > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Auto Lighting Control System > Description and Operation DESCRIPTION The auto light control system operates by using the auto light switch and the auto light sensor detect the illumination then turns the head lamp and tail lamp on or off automatically in accordance with the detection...
Page 872 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Auto Lighting Control System > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Auto Lighting Control System > Repair procedures INSPECTION 1.
Page 873 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Daytime Running Lights > DRL Control Module > Schematic Diagrams, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Daytime Running Lights >...
Page 874 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Daytime Running Lights > DRL Control Module > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Daytime Running Lights > DRL Control Module > Repair procedures INSPECTION OPERATION CHECK INSPECT CIRCUITS FOR DAYTIME RUNNING LIGHT SYSTEM...
Page 875 Page 2 of 2 ACC or LOCK No voltage Battery voltage 5-Ground Ignition switch ACC or LOCK No voltage Voltage 7-Ground Constant Battery voltage Stop No voltage 3-Ground Engine Running Battery voltag 3. If circuit is not as specified, refer to schematic diagram and inspect for short circuits. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title...
Page 876 Page 1 of 4 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Immobilizer System > Description and Operation, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Immobilizer System > Description and Operation DESCRIPTION There are two types of immobilizer functions available on the Body Control Module (BCM).
Page 877 Page 2 of 4 IMMOBILIZER STATES 1. Engine Control Module (ECM) States The ECM has three defined states. These are described below. State Description • The ECM is delivered to HMC in virgin state • There is no Vehicle Identification Number (VIN) stored in the ECM Virgin State •...
Page 878 Page 3 of 4 • Same as virgin state except engine starting not possible on the second cycle of ignition Neutral State • Neutral state is entered if the BCM changes to neutral state 2. Body Control Module (BCM) states The Body Control Module (BCM) has three defined states.
Page 879 Page 4 of 4 http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 880 Page 1 of 2 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Immobilizer System > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Immobilizer System > Components and Components Location COMPONENTS COMPONENT DESCRIPTION...
Page 881 Page 2 of 2 DIAGNOSTIC TESTER Has the function BCM, ECM, and key diagnosis and change. http://www.hmaservice.com/viewer/content.asp?IsPrint=true&imgnum=1&print_title... 24.04.2008...
Page 882 Page 1 of 1 TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Immobilizer System > Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body Electrical System > Immobilizer System > Troubleshooting DIAGNOSIS OF IMMOBILIZER FAULTS •...

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