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IntelliTach Carryall 295
Club Car IntelliTach Carryall 295 Manuals
Manuals and User Guides for Club Car IntelliTach Carryall 295. We have
5
Club Car IntelliTach Carryall 295 manuals available for free PDF download: Maintenance And Service Manual, Owner's Manual
Club Car IntelliTach Carryall 295 Maintenance And Service Manual (456 pages)
Brand:
Club Car
| Category:
Golf Cars
| Size: 40.53 MB
Table of Contents
Table of Contents
5
Section 1 - Safety
15
Safety Details
15
Personal Safety
15
Machine Safety
15
Information
16
General Warnings
16
Disabling the Vehicle
17
Disconnecting the Battery - Gasoline/Diesel Vehicles
17
Connecting the Battery - Gasoline/Diesel Vehicles
18
Recycling Lead-Acid Batteries
18
International Safety Symbols on Batteries
19
Section 2 - Vehicle Specifications
21
295/295 SE and 1550/1550 SE Specifications
21
295 Homologated Specifications
24
Intellitach Specifications
26
Section 3 - General Information
29
Model Identification - Domestic
30
Identification Numbers
31
Model Identification - Homologated
33
Identification Numbers
33
Storage
35
Preparing the Vehicle for Extended Storage
36
Returning the Stored Vehicle to Service
36
Lifting the Vehicle
37
Lifting Only the Front
37
Lifting Only the Rear
37
Lifting the Entire Vehicle
38
Using a Booster Battery (Jump Starting)
39
Section 4 - Body and Trim
41
Cleaning the Vehicle
41
Seat Cleaning
41
Front Body Repair
42
Light Scratches
42
Abrasions and Haze
42
Large Scratches and Abrasions
42
Front Body Components
43
Instrument Panel Removal
43
Instrument Panel Installation
43
Front Fascia Removal
44
Front Fascia Installation
44
Hood Removal
44
Hood Installation
44
Center Cowl Panel Removal
44
Center Cowl Panel Installation
45
Side Cowl Panel (Fender) Removal
45
Side Cowl Panel (Fender) Installation
45
Front Fender Flare Removal
46
Front Fender Flare Installation
46
Roll-Over Protective Structure (ROPS)
46
ROPS Removal
46
ROPS Installation
48
Seat
49
Seat Removal
49
Seat Adjustment
49
Seat Installation
49
Seat Support Removal
49
Seat Support Installation
50
Seat Belts
50
Bench Seat Belt Removal - 2008 Models
50
Bench Seat Belt Installation - 2008 Models
51
Bench Seat Belt Removal - 2009 and Newer Models
51
Bench Seat Belt Installation - 2009 and Newer Models
52
Seat Belt Removal - Homologated Models
52
Seat Belt Installation - Homologated Models
53
Cargo Bed - Electric Lift
53
Testing the Bed Lift Motor
53
Bed Lift Motor Removal
53
Bed Lift Motor Installation
54
Cargo Bed Removal
54
Cargo Bed Installation
54
Cargo Bed - Manual Lift
55
Cargo Bed Removal
55
Cargo Bed Installation
55
Rear Fender
57
Rear Fender Removal
57
Rear Fender Installation
57
Section 5 - Accelerator and Brake Pedal Assemblies
59
Accelerator Pedal - through Early 2010 Model Year
59
Accelerator Pedal Removal - through Early 2010 Model Year
59
Accelerator Pedal Installation - through Early 2010 Model Year
60
Accelerator Pedal and RPM Adjustment - through Early 2010 Model Year
60
Accelerator Pedal - from Late 2010 Model Year
61
Accelerator Pedal Removal - from Late 2010 Model Year
61
Accelerator Pedal Installation - from Late 2010 Model Year
61
Brake Pedal
63
Brake Pedal Removal
63
Brake Pedal Installation
63
Brake Pedal Adjustment
63
Park Brake Pedal
64
Park Brake Pedal Assembly Removal - Bell Crank System
64
Park Brake Pedal Assembly Installation - Bell Crank System
64
Park Brake Pedal Assembly Removal - Cable Only System
64
Park Brake Pedal Assembly Installation - Cable Only System
65
Section 6 - Hydraulic and Park Brake Systems
67
Brake System Inspection
67
Brake Pedal Inspection
67
Master Cylinder Inspection
68
Brake Line Inspection
69
Park Brake Inspection
69
Brake Disc and Pad Inspection
69
Brake System Troubleshooting
70
Brake Pads and Caliper - 2008-2011 Models
72
Front Brake Pad and Caliper Removal
72
Front Brake Pad and Caliper Installation
73
Rear Brake Pad and Caliper Removal
74
Rear Brake Pad and Caliper Installation
75
Brake Disc and Hub - 2008-2011 Models
76
Front Wheel Disc and Hub Removal
76
Front Wheel Disc and Hub Installation
80
Rear Wheel Disc Removal
81
Rear Wheel Disc Installation
82
Brake Pads and Caliper - Starting 2012 Model Year
83
Brake Pad and Caliper Removal
83
Brake Pad and Caliper Installation
84
Brake Discs - Starting 2012 Model Year
85
Disc Removal
85
Disc Installation
86
Hydraulic Line Replacement
86
Front Brake Line Removal
86
Front Brake Line Installation
87
Rear Brake Line Removal
88
Rear Brake Line Installation
88
Master Cylinder and Reservoir
89
Filling the Hydraulic System
89
Master Cylinder Removal
89
Master Cylinder Installation
90
Bleeding the Hydraulic Brake System
90
Bleeding Brakes on a DOT 5 Fluid Filled System
91
Purging the Hydraulic System
92
Park Brake System
93
Park Brake Adjustment - at Rear Calipers
93
Front Park Brake Cable Adjustment - Bell Crank System
93
Front Park Brake Cable Adjustment - Cable Only System
94
Park Brake Wheel Cables
94
Front Park Brake Cable Removal - Bell Crank System
96
Front Park Brake Cable Installation - Bell Crank System
97
Front Park Brake Cable Removal - Cable Only System
97
Front Park Brake Cable Installation - Cable Only System
98
Park Brake Equalizer Removal - Bell Crank System
98
Park Brake Equalizer Installation - Bell Crank System
98
Park Brake Equalizer Removal - Cable Only System
99
Park Brake Equalizer Installation - Cable Only System
99
Section 7 - Steering and Front Suspension
101
Steering Wheel
101
Steering Wheel Removal
101
Steering Wheel Installation
102
Steering Column
102
Steering Column Removal
102
Steering Column Installation
103
Rack and Pinion
103
Rack and Pinion Inspection
104
Rack and Pinion Removal
104
Rack and Pinion Installation
104
Rack and Pinion Disassembly
105
Rack and Pinion Assembly
109
Front Suspension
110
Wheel Alignment
110
Front Suspension Components
112
Steering Upright Removal
112
Upper A-Arm Removal
114
Upper A-Arm Installation
115
Lower A-Arm Removal
115
Lower A-Arm Installation
116
Front Coil-Over Shock Absorber Removal
117
Front Coil-Over Shock Absorber Installation
118
Steering Upright Installation
118
Section 8 - Wheels and Tires
119
General Information
119
Wheels
120
Wheel Removal
120
Wheel Installation
120
Tires
120
Tire Removal
120
Tire Installation
121
Section 9 - Rear Suspension
123
Rear Coil-Over Shock Absorber - 2008-2011 Models
123
Rear Shock Absorber Removal
123
Rear Shock Absorber Installation
124
Swing Arms - 2008-2011 Models
125
Swing Arm Removal
125
Swing Arm Installation
125
Rear Coil-Over Shock Absorber - Starting 2012 Model Year
126
Rear Shock Absorber Removal
126
Rear Shock Installation
127
Trailing Arms and Lateral Links - Starting 2012 Model Year
128
Lateral Link Removal
128
Lateral Link Installation
128
Trailing Arm Removal
130
Trailing Arm Installation
130
Section 10 - Periodic Maintenance
131
Periodic Service Schedule
131
Periodic Lubrication Schedule
134
Periodic Lubrication Schedule - Intellitach
136
Lubricating the Attachment Arm and Interface
137
Brake Fluid Reservoir
138
Brake Fluid
138
Engine Oil
138
Oil Pressure - Gasoline Engine
139
Engine Oil Level Check
139
Engine Oil and Filter Change
139
Oil Viscosity
142
Spark Plugs
143
Spark Plug Cleaning and Inspection
143
Spark Plug Gap Inspection
143
Gearcase Lubrication
143
Lubrication Level Check for Front Differential, Transmission, and Rear Differential
143
Lubrication Change for Front Differential, Transmission, and Rear Differential
144
Hydraulic System - Intellitach Vehicle
145
Engine Coolant - Diesel Vehicles
146
Engine Coolant Level Check
146
Fueling Instructions
146
Biodiesel Fuel (Diesel Vehicles Only)
147
Draining Water from Fuel Filter
148
Battery
149
Section 11 - Troubleshooting and Electrical System: Gasoline Vehicles
151
Troubleshooting Guide
151
Wiring Diagram
158
Test Procedures
160
Section 12 - Troubleshooting and Electrical System: Diesel Vehicles
191
Troubleshooting Guide
191
Wiring Diagram
198
Test Procedures
202
Section 13 - Electrical Components: Gasoline Vehicles
237
Starter and Starter Solenoid
237
Relays
237
Testing the Relay
237
Relay Removal
238
Relay Installation
238
Neutral Switch
238
Testing the Neutral Switch
238
Neutral Switch Removal
238
Neutral Switch Installation
238
Carburetor Solenoid
239
Testing the Carburetor Solenoid
239
Carburetor Solenoid Removal
239
Carburetor Solenoid Installation
239
Carburetor Heater
240
Carburetor Heater Removal
240
Carburetor Heater Installation
240
Voltage Regulator
241
Testing the Voltage Regulator
241
Voltage Regulator Removal
241
Voltage Regulator Installation
241
Warning Lights
242
Testing the Warning Lights
242
Warning Light Removal
242
Warning Light Installation
242
Fuel Gauge/Hour Meter
243
Testing the Fuel Gauge/Hour Meter
243
Fuel Gauge/Hour Meter Removal
243
Fuel Gauge/Hour Meter Installation
244
Key Switch
244
Testing the Key Switch
244
Key Switch Removal
244
Key Switch Installation
244
12-Volt Accessory Receptacle
245
Testing the 12-Volt Accessory Receptacle
245
12-Volt Accessory Receptacle Removal
245
12-Volt Accessory Receptacle Installation
245
Bed Lift Switch
246
Testing the Bed Lift Switch
246
Bed Lift Switch Removal
246
Bed Lift Switch Installation
246
Bed Lift Circuit Breaker
246
Testing the Bed Lift Circuit Breaker
246
Bed Lift Circuit Breaker Removal
246
Bed Lift Circuit Breaker Installation
247
Light Switch
247
Testing the Light Switch
247
Light Switch Removal
247
Light Switch Installation
247
Fuse
247
Testing the Fuse
247
Fuse Removal
248
Fuse Installation
248
Reverse Warning Buzzer (if Equipped)
248
Testing the Reverse Warning Buzzer
248
Reverse Warning Buzzer Removal
248
Reverse Warning Buzzer Installation
249
Reverse Warning Buzzer Limit Switch (if Equipped)
249
Testing the Reverse Warning Buzzer Limit Switch
249
Reverse Warning Buzzer Limit Switch Removal
249
Reverse Warning Buzzer Limit Switch Installation
250
Front Differential Limit Switch
250
Testing the Front Differential Limit Switch
251
Front Differential Limit Switch Removal
251
Front Differential Limit Switch Installation
251
Fuel Level Sending Unit
252
Testing the Fuel Level Sending Unit
252
Fuel Level Sending Unit Removal
252
Fuel Level Sending Unit Installation
252
Ignition Coil and Charge Coil
252
Testing the Ignition Coil
252
Ignition Coil And/Or Charge Coil Removal
252
Oil Pressure Sensor
253
Headlights
253
Testing the Headlight Bulb and Socket
253
Headlight Bulb Removal
253
Headlight Bulb Installation
253
Wire Harness Diodes
254
Testing the Wire Harness Diodes
254
Wire Harness Diode Removal
254
Wire Harness Diode Installation
254
Battery
255
General Information
255
Testing the Battery
255
Preventive Maintenance
255
Self-Discharge
256
Water Level
256
Vibration Damage
256
Mineral Content
256
Battery Removal
257
Charging the Battery
257
Battery Installation
257
Battery Storage
258
Charging a Dead Battery
258
Section 14 - Electrical Components: Diesel Vehicles
259
Starter and Starter Solenoid
259
Relays
259
Testing the Relay
259
Relay Removal
260
Relay Installation
260
Neutral Switch
260
Testing the Neutral Switch
260
Neutral Switch Removal
260
Neutral Switch Installation
260
Fuel Solenoid
261
Testing the Fuel Solenoid
261
Fuel Solenoid Removal
261
Fuel Solenoid Installation
261
60-Amp Fusible Link
262
Testing the 60-Amp Fusible Link
262
60-Amp Fusible Link Removal
262
60-Amp Fusible Link Installation
262
Warning Lights
263
Testing the Warning Lights
263
Warning Light Removal
263
Warning Light Installation
263
Fuel Gauge/Hour Meter
264
Testing the Fuel Gauge/Hour Meter
264
Fuel Gauge/Hour Meter Removal
265
Fuel Gauge/Hour Meter Installation
265
Key Switch
265
Testing the Key Switch
265
Key Switch Removal
265
Key Switch Installation
265
12-Volt Accessory Receptacle
266
Testing the 12-Volt Accessory Receptacle
266
12-Volt Accessory Receptacle Removal
266
12-Volt Accessory Receptacle Installation
266
Bed Lift Switch
267
Testing the Bed Lift Switch
267
Bed Lift Switch Removal
267
Bed Lift Switch Installation
267
Bed Lift Circuit Breaker
267
Testing the Bed Lift Circuit Breaker
267
Bed Lift Circuit Breaker Removal
267
Bed Lift Circuit Breaker Installation
267
Light Switch
268
Testing the Light Switch
268
Light Switch Removal
268
Light Switch Installation
268
Fuse
268
Testing the Fuse
268
Fuse Removal
268
Fuse Installation
269
Reverse Warning Buzzer (if Equipped)
269
Testing the Reverse Warning Buzzer
269
Reverse Warning Buzzer Removal
269
Reverse Warning Buzzer Installation
270
Reverse Warning Buzzer Limit Switch (if Equipped)
270
Testing the Reverse Warning Buzzer Limit Switch
270
Reverse Warning Buzzer Limit Switch Removal
270
Reverse Warning Buzzer Limit Switch Installation
270
Front Differential Limit Switch Diesel
271
Testing the Front Differential Limit Switch
271
Front Differential Limit Switch Removal
271
Front Differential Limit Switch Installation
272
Fuel Level Sending Unit
272
Testing the Fuel Level Sending Unit
272
Fuel Level Sending Unit Removal
273
Fuel Level Sending Unit Installation
273
Alternator
273
Testing the Alternator
273
Alternator and V-Belt Removal
273
Alternator and V-Belt Installation
274
Oil Pressure Sensor
275
Headlights
275
Testing the Headlight Bulb and Socket
275
Headlight Bulb Removal
275
Headlight Bulb Installation
275
Thermostat Switch
276
Testing the Thermostat Switch
276
Thermostat Switch Removal
276
Thermostat Switch Installation
277
Fan
277
Testing the Fan Motor
277
Fan Removal
277
Fan Installation
278
Wire Harness Diodes
278
Testing the Wire Harness Diodes
278
Wire Harness Diode Removal
278
Advertisement
Club Car IntelliTach Carryall 295 Maintenance And Service Manual (432 pages)
Brand:
Club Car
| Category:
Golf Cars
| Size: 39.37 MB
Table of Contents
Table of Contents
5
Section 1 - Safety
15
Safety Details
15
Personal Safety
15
Machine Safety
15
Information
16
General Warnings
16
Disabling the Vehicle
17
Disconnecting the Battery - Gasoline/Diesel Vehicles
17
Connecting the Battery - Gasoline/Diesel Vehicles
18
Recycling Lead-Acid Batteries
18
International Safety Symbols on Batteries
20
Section 2 - Vehicle Specifications
21
295/295 SE and 1550/1550 SE Specifications
21
295 Homologated Specifications
24
Intellitach Specifications
26
Section 3 - General Information
29
Model Identification - Domestic
31
Identification Numbers
31
Model Identification - Homologated
33
Identification Numbers
33
Storage
34
Preparing the Vehicle for Extended Storage
35
Returning the Stored Vehicle to Service
35
Lifting the Vehicle
36
Lifting Only the Front
36
Lifting Only the Rear
36
Lifting the Entire Vehicle
37
Using a Booster Battery (Jump Starting)
38
Section 4 - Body and Trim
41
General Information
41
Cleaning the Vehicle
41
Seat Cleaning
41
Front Body Repair
42
Light Scratches
42
Abrasions and Haze
42
Large Scratches and Abrasions
43
Front Body Components
43
Instrument Panel Removal
43
Instrument Panel Installation
43
Front Fascia Removal
44
Front Fascia Installation
44
Hood Removal
44
Hood Installation
44
Center Cowl Panel Removal
44
Center Cowl Panel Installation
45
Side Cowl Panel (Fender) Removal
45
Side Cowl Panel (Fender) Installation
45
Front Fender Flare Removal
46
Front Fender Flare Installation
46
Roll-Over Protective Structure (ROPS)
46
ROPS Removal
47
ROPS Installation
48
Seat
49
Seat Removal
49
Seat Adjustment
49
Seat Installation
50
Seat Support Removal
50
Seat Support Installation
50
Seat Belts
50
Bench Seat Belt Removal
50
Bench Seat Belt Installation
51
Seat Belt Removal - Homologated Models
51
Seat Belt Installation - Homologated Models
52
Cargo Bed - Electric Lift
52
Testing the Bed Lift Motor
52
Bed Lift Motor Removal
52
Bed Lift Motor Installation
53
Cargo Bed Removal
53
Cargo Bed Installation
53
Cargo Bed - Manual Lift
54
Cargo Bed Removal
54
Cargo Bed Installation
54
Rear Fender
54
Rear Fender Removal
54
Rear Fender Installation
55
Section 5 - Accelerator and Brake Pedal Assemblies
57
Accelerator Pedal
57
Accelerator Pedal Removal
57
Accelerator Pedal Installation
58
Brake Pedal
59
Brake Pedal Removal
59
Brake Pedal Installation
59
Brake Pedal Adjustment
59
Park Brake Pedal
60
Park Brake Pedal Assembly Removal - Cable Only System
60
Park Brake Pedal Assembly Installation - Cable Only System
60
Section 6 - Hydraulic and Park Brake Systems
63
Brake System Inspection
63
Brake Pedal Inspection
63
Master Cylinder Inspection
64
Brake Line Inspection
65
Park Brake Inspection
65
Brake Disc and Pad Inspection
65
Brake System Troubleshooting
66
Brake Pads and Caliper
68
Brake Pad and Caliper Removal
68
Brake Pad and Caliper Installation
69
Brake Discs
71
Disc Removal
72
Disc Installation
72
Hydraulic Line Replacement
72
Front Brake Line Removal
73
Front Brake Line Installation
73
Rear Brake Line Removal
74
Rear Brake Line Installation
75
Master Cylinder and Reservoir
76
Filling the Hydraulic System
76
Master Cylinder Removal
76
Master Cylinder Installation
76
Bleeding the Hydraulic Brake System
77
Bleeding Brakes on a DOT 5 Fluid Filled System
77
Purging the Hydraulic System
79
Park Brake System
80
Park Brake Adjustment - at Rear Calipers
80
Front Park Brake Cable Adjustment - Cable Only System
80
Park Brake Wheel Cables
81
Front Park Brake Cable Removal - Cable Only System
82
Front Park Brake Cable Installation - Cable Only System
83
Park Brake Equalizer Removal - Cable Only System
83
Park Brake Equalizer Installation - Cable Only System
84
Section 7 - Steering and Front Suspension
85
Steering Wheel
85
Steering Wheel Removal
85
Steering Wheel Installation
86
Steering Column
86
Steering Column Removal
86
Steering Column Installation
87
Rack and Pinion
87
Rack and Pinion Inspection
88
Rack and Pinion Removal
88
Rack and Pinion Installation
88
Rack and Pinion Disassembly
89
Rack and Pinion Assembly
93
Front Suspension
94
Wheel Alignment
94
Front Suspension Components
98
Steering Upright Removal
98
Steering Upright Installation
100
Upper A-Arm Removal
100
Upper A-Arm Installation
102
Lower A-Arm Removal
102
Lower A-Arm Installation
103
Front Coil-Over Shock Absorber Removal
104
Front Coil-Over Shock Absorber Installation
105
Section 8 - Wheels, Tires and Hubs
107
General Information
107
Wheels
108
Wheel Removal
108
Wheel Installation
108
Tires
108
Tire Removal
108
Tire Installation
109
Front Hubs
109
Front Hub Removal
109
Front Hub Installation
111
Rear Hubs
112
Rear Hub Removal
112
Rear Hub Installation
113
Section 9 - Rear Suspension
115
Rear Coil-Over Shock Absorber
115
Rear Shock Absorber Removal
115
Rear Shock Installation
116
Trailing Arms and Lateral Links
117
Lateral Link Removal
117
Lateral Link Installation
117
Trailing Arm Removal
119
Trailing Arm Installation
119
Section 10 - Periodic Maintenance
121
Periodic Service Schedule
121
Periodic Service Schedule - Intellitach
124
Periodic Lubrication Schedule
126
Periodic Lubrication Schedule - Intellitach
128
Lubricating the Attachment Arm and Interface - Intellitach
129
Brake Fluid Reservoir
130
Brake Fluid
130
Engine Oil
130
Oil Pressure - Gasoline Engine
131
Engine Oil Level Check
131
Engine Oil and Filter Change
131
Oil Viscosity
134
Spark Plugs
135
Spark Plug Cleaning and Inspection
135
Spark Plug Gap Inspection
135
Gearcase Lubrication
135
Lubrication Level Check for Front Differential, Transmission and Rear Differential
135
Lubrication Change for Front Differential, Transmission and Rear Differential
136
Hydraulic System - Intellitach Vehicle
138
Engine Coolant - Diesel Vehicles
138
Engine Coolant Level Check
139
Fueling Instructions
139
Biodiesel Fuel (Diesel Vehicles Only)
140
Draining Water from Fuel Filter
141
Battery
142
Section 11 - Troubleshooting and Electrical System: Gasoline Vehicles
143
Troubleshooting Guide
143
Wiring Diagram
148
Test Procedures
150
Section 12 - Troubleshooting and Electrical System: Diesel Vehicles
181
Troubleshooting Guide
181
Wiring Diagram
186
Test Procedures
190
Section 13 - Electrical Components: Gasoline Vehicles
225
Starter and Starter Solenoid
225
Relays
225
Testing the Relay
225
Relay Removal
226
Relay Installation
226
Neutral Switch
226
Testing the Neutral Switch
226
Neutral Switch Removal
226
Neutral Switch Installation
226
Carburetor Solenoid
227
Testing the Carburetor Solenoid
227
Carburetor Solenoid Removal
227
Carburetor Solenoid Installation
227
Carburetor Heater
228
Carburetor Heater Removal
228
Carburetor Heater Installation
228
Voltage Regulator
229
Testing the Voltage Regulator
229
Voltage Regulator Removal
229
Voltage Regulator Installation
229
Warning Lights
230
Testing the Warning Lights
230
Warning Light Removal
230
Warning Light Installation
230
Fuel Gauge/Hour Meter
231
Testing the Fuel Gauge/Hour Meter
231
Fuel Gauge/Hour Meter Removal
231
Fuel Gauge/Hour Meter Installation
232
Key Switch
232
Testing the Key Switch
232
Key Switch Removal
232
Key Switch Installation
232
12-Volt Accessory Receptacle
233
Testing the 12-Volt Accessory Receptacle
233
12-Volt Accessory Receptacle Removal
233
12-Volt Accessory Receptacle Installation
233
Bed Lift Switch
233
Testing the Bed Lift Switch
233
Bed Lift Switch Removal
234
Bed Lift Switch Installation
234
Bed Lift Circuit Breaker
234
Testing the Bed Lift Circuit Breaker
234
Bed Lift Circuit Breaker Removal
234
Bed Lift Circuit Breaker Installation
234
Light Switch
234
Testing the Light Switch
235
Light Switch Removal
235
Light Switch Installation
235
Fuse
235
Testing the Fuse
235
Fuse Removal
235
Fuse Installation
235
Reverse Warning Buzzer (if Equipped)
236
Testing the Reverse Warning Buzzer
236
Reverse Warning Buzzer Removal
236
Reverse Warning Buzzer Installation
236
Reverse Warning Buzzer Limit Switch (if Equipped)
237
Testing the Reverse Warning Buzzer Limit Switch
237
Reverse Warning Buzzer Limit Switch Removal
237
Reverse Warning Buzzer Limit Switch Installation
237
Front Differential Limit Switch
238
Testing the Front Differential Limit Switch
238
Front Differential Limit Switch Removal
238
Front Differential Limit Switch Installation
239
Testing the Fuel Level Sending Unit
239
Fuel Level Sending Unit Removal
240
Fuel Level Sending Unit Installation
240
Ignition Coil and Charge Coil
240
Testing the Ignition Coil
240
Ignition Coil And/Or Charge Coil Removal
240
Oil Pressure Sensor
240
Headlights
240
Testing the Headlight Bulb and Socket
241
Headlight Bulb Removal
241
Headlight Bulb Installation
241
Wire Harness Diodes
241
Testing the Wire Harness Diodes
242
Wire Harness Diode Removal
242
Wire Harness Diode Installation
242
Battery
242
General Information
243
Testing the Battery
243
Preventive Maintenance
243
Self-Discharge
243
Water Level
244
Vibration Damage
244
Mineral Content
244
Battery Removal
244
Charging the Battery
245
Battery Installation
245
Battery Storage
245
Charging a Dead Battery
246
Section 14 - Electrical Components: Diesel Vehicles
247
Starter and Starter Solenoid
247
Relays
247
Testing the Relay
247
Relay Removal
248
Relay Installation
248
Neutral Switch
248
Testing the Neutral Switch
248
Neutral Switch Removal
248
Neutral Switch Installation
248
Fuel Solenoid
249
Testing the Fuel Solenoid
249
Fuel Solenoid Removal
249
Fuel Solenoid Installation
249
60-Amp Fusible Link
250
Testing the 60-Amp Fusible Link
250
60-Amp Fusible Link Removal
250
60-Amp Fusible Link Installation
250
Warning Lights
251
Testing the Warning Lights
251
Warning Light Removal
251
Warning Light Installation
251
Fuel Gauge/Hour Meter
252
Testing the Fuel Gauge/Hour Meter
252
Fuel Gauge/Hour Meter Removal
253
Fuel Gauge/Hour Meter Installation
253
Key Switch
253
Testing the Key Switch
253
Key Switch Removal
253
Key Switch Installation
253
12-Volt Accessory Receptacle
254
Testing the 12-Volt Accessory Receptacle
254
12-Volt Accessory Receptacle Removal
254
12-Volt Accessory Receptacle Installation
254
Bed Lift Switch
255
Testing the Bed Lift Switch
255
Bed Lift Switch Removal
255
Bed Lift Switch Installation
255
Bed Lift Circuit Breaker
255
Testing the Bed Lift Circuit Breaker
255
Bed Lift Circuit Breaker Removal
255
Bed Lift Circuit Breaker Installation
255
Light Switch
256
Testing the Light Switch
256
Light Switch Removal
256
Light Switch Installation
256
Fuse
256
Testing the Fuse
256
Fuse Removal
256
Fuse Installation
257
Reverse Warning Buzzer (if Equipped)
257
Testing the Reverse Warning Buzzer
257
Reverse Warning Buzzer Removal
257
Reverse Warning Buzzer Installation
258
Reverse Warning Buzzer Limit Switch (if Equipped)
258
Testing the Reverse Warning Buzzer Limit Switch
258
Reverse Warning Buzzer Limit Switch Removal
258
Reverse Warning Buzzer Limit Switch Installation
258
Front Differential Limit Switch
259
Testing the Front Differential Limit Switch
259
Front Differential Limit Switch Removal
259
Front Differential Limit Switch Installation
260
Fuel Level Sending Unit
260
Testing the Fuel Level Sending Unit
260
Fuel Level Sending Unit Removal
261
Fuel Level Sending Unit Installation
261
Alternator
261
Testing the Alternator
261
Alternator and V-Belt Removal
261
Alternator and V-Belt Installation
262
Oil Pressure Sensor
263
Headlights
263
Testing the Headlight Bulb and Socket
263
Headlight Bulb Removal
263
Headlight Bulb Installation
263
Thermostat Switch
264
Testing the Thermostat Switch
264
Thermostat Switch Removal
264
Thermostat Switch Installation
265
Fan
265
Testing the Fan Motor
265
Fan Removal
265
Fan Installation
266
Club Car IntelliTach Carryall 295 Owner's Manual (84 pages)
All-Wheel Drive Diesel Vehicle
Brand:
Club Car
| Category:
Golf Cars
| Size: 10.04 MB
Table of Contents
Table of Contents
5
Note to the Owner
7
Safety Decal and Feature Identification
7
Practice Safety
10
Proposition 65 Warning - State of California
10
Safety Details
11
General Warnings
12
General Information
16
Model Identification
17
Controls and Indicators
19
Roll-Over Protective Structure (ROPS) and Seat Belts
28
Seat Latch and Adjustment
31
Pre-Operation and Daily Safety Checklist
32
Driving Instructions
33
Bed Latch and Prop Rod
36
Attachments and Buckets
37
Loading and Unloading Cargo
49
Vehicle Load Capacities
50
Towing with the Vehicle
51
Transporting on a Trailer
52
Storage
53
Maintenance
54
Periodic Service Schedule
56
Periodic Lubrication Schedule
58
Lubricating the Attachment Arm and Interface
59
Brake Fluid Reservoir
60
Engine Oil
62
Oil Viscosity
65
Gearcase Lubrication
65
Engine Coolant - Diesel Vehicles
67
Hydraulic System
68
Air Intake System
69
Fueling Instructions
70
Battery
72
Using a Booster Battery (Jump Starting)
74
Cleaning the Vehicle
75
Accessories
75
Subsequent Owner Registration
77
Vehicle Specifications
78
Warranties
80
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Club Car IntelliTach Carryall 295 Owner's Manual (72 pages)
2007 IntelliTach All-Wheel Drive Vechicles Diesel
Brand:
Club Car
| Category:
Utility Vehicle
| Size: 5.89 MB
Table of Contents
Table of Contents
5
Vehicle Feature Identification
7
Safety Details
9
General Warnings
10
General Information
12
Model Identification
12
Controls and Indicators
12
Key Switch
14
Accelerator Pedal
14
Brake Pedal
14
Steering Adjustment Lock
15
Park Brake
15
Low Oil Warning Light
16
Electric Bed Lift
16
Roll-Over Protective Structure (ROPS) and Safety Belts
19
Seat Latch and Adjustment
22
Pre-Operation and Daily Safety Checklist
23
Performance Inspection
24
Driving Instructions
24
Starting the Vehicle
25
Bed Latch and Prop Rod
27
Attachments and Buckets
29
Loading and Unloading the Cargo Bed
39
Vehicle Load Capacities
39
Towing with the Vehicle
41
Transporting on a Trailer
41
Storage
42
Maintenance
43
Periodic Service Schedule
44
Periodic Lubrication Schedule
47
Brake Fluid Reservoir
49
Engine Oil
49
Gearcase Lubrication
53
Hydraulic System
55
Engine Coolant - Diesel Vehicles
56
Air Intake System
56
Fueling Instructions
57
Battery
60
Using a Booster Battery (Jump Starting)
62
Cleaning the Vehicle
63
Accessories
63
Subsequent Owner Registration
64
Vehicle Specifications
65
Specifications
66
Club Car IntelliTach Carryall 295 Owner's Manual (68 pages)
All-Wheel Drive CE Mark Diesel
Brand:
Club Car
| Category:
Utility Vehicle
| Size: 6.52 MB
Table of Contents
Table of Contents
5
Official Documents
7
Note to the Owner
10
Safety Decal and Feature Identification
10
Practice Safety
15
Safety Details
16
General Warnings
17
General Information
20
Model Identification
22
Controls and Indicators
23
Roll-Over Protective Structure and Seat Belts
28
Seat Latch and Adjustment
29
Pre-Operation and Daily Safety Checklist
30
Driving Instructions
31
Bed Latch and Prop Rod
34
Loading and Unloading Cargo
35
Vehicle Load Capacities
36
Towing with the Vehicle
37
Transporting on a Trailer
37
Storage
38
Maintenance
39
Periodic Service Schedule
40
Periodic Lubrication Schedule
43
Brake Fluid Reservoir
44
Engine Oil
45
Gearcase Lubrication
49
Engine Coolant - Diesel Vehicles
51
Air Intake System
52
Fueling Instructions
53
Battery
55
Using a Booster Battery (Jump Starting)
57
Cleaning the Vehicle
58
Accessories
59
Subsequent Owner Registration
60
Vehicle Specifications
60
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