Minor Scratches And Surface Blemishes; Small Scratches That Cannot Be Buffed Out; Gouges, Punctures, Tears, Large Scratches, And Abrasions; Brush Guard - Club Car Pioneer 900 Maintenance Service Manual

BODY AND TRIM

MINOR SCRATCHES AND SURFACE BLEMISHES

For minor scratches or blemishes in the ArmorFlex body that do not penetrate the finish:
1. Thoroughly clean the effected affected area using a strong, non-abrasive detergent and hot water, then
clean with Ultra-Kleen
2. Lightly buff imperfection with a clean, soft cloth or buff pad. Do not use any kind of polishing compound
on monocoat finished body assemblies.
3. Wax the entire body part to restore luster and weather protection.

SMALL SCRATCHES THAT CANNOT BE BUFFED OUT

1. Thoroughly clean the affected area and then dry.
2. Using 240 grit or finer sandpaper, lightly sand scratch to feather edges. Finish sand scratch with 320
grit or finer paper to remove gloss from surface. Sand as little body surface as possible beyond scratch.
∆ CAUTION
• Be careful not to sand completely through the finish to the body material. If the finish is sanded
through and the Thermo Plastic Olefin (TPO) body material is exposed, refer to Gouges, Punctures,
Tears, Large Scratches, and Abrasions on page 4-3.
3. Using the brush provided with the touch-up paint (touch-up paint – Red, Club Car Part No.
101997206), apply paint to the scratch. Multiple layers of paint may be required to fill the scratch.
4. Allow paint to dry completely (approximately 10 - 20 minutes), then lightly buff the imperfection.
5. Apply wax to the entire body part to restore luster and weather protection.

GOUGES, PUNCTURES, TEARS, LARGE SCRATCHES, AND ABRASIONS

Touch-up is not recommended. Replace the entire body part or have it repaired by a professional paint and
body repair shop with experience repairing TPO bodies.

BRUSH GUARD

Read WARNING and CAUTION on page 4-1.

BRUSH GUARD REMOVAL

1. Remove the two bolts (1), washers (2), locknuts (4), and spacers (3) from the mounting positions
located on both sides of the front body (Figure 4-1, Page 4-5).
2. Remove the two bolts (5), locknuts (8), and washers (6 and 7) from the brush guard (Figure 4-1,
Page 4-5).
3. Remove the two bolts (9), locknuts (11), and washers (9) from the brush guard support braces and
remove brush guard from vehicle (Figure 4-1, Page 4-5).
®
Solvent Cleaner to remove any oil-based contaminants.
2001 Pioneer 900 Gasoline Vehicle Maintenance and Service Manual
4
Brush Guard
Page 4-3