Table Of Contents - Ducati 748 monoposto strada Workshop Manual

Table of Contents

Useful Hints3
General Rules For Repair Works3
Identification Data7
Motorcycle Number7
Engine Number7
Contents8
Timing System19
Fuel System - Ignition System19
Spark Plugs21
Lubrication21
Cooling21
Fuel System Inside The Tank21
Transmission22
Brakes22
Frame22
Suspensions22
Tyres23
Electric System23
Overall Dimensions23
Fuse Box23
Topping-Ups And Lubricants24
Electronic Injection - Ignition System49
Influence Of Air Fuel Ratio And Of Spark Advance53
Fuel Circuit68
Electric Fuel Pump68
Pressure Regulator72
Air Circuit73
Absolute Pressure Sensor73
Air Temperature And Coolant Temperature Sensors75
Coil And Power Module76
Check Of Primary Resistance Circuit76
Check Of Secondary Resistance Circuit76
Throttle Position Sensor77
Pick Up78
Timing Sensors78
How To Use The Check Lamp82
Meaning Of Check Lamp Error Codes86
How To Delete Error Codes Using The Check Lamp90
Wiring Diagram Of The Ignition Injection System94
Legend Of Wiring Diagram97
Wire Color Code98
Settings And Adjustments99
Checking And Adjusting Valve Clearance102
Checking Timing Belt Tension107
Adjusting The Throttle Control Cable108
Throttle Body Setting110
Changing Engine Oil And Filter Cartridge116
Draining And Filling Coolant117
Replacing And Cleaning Air Filter119
Adjusting Chain Tension121
Adjusting Brake And Clutch Levers122
Changing Brake And Clutch Fluid122
Adjusting The Position Of Gear Change And Rear Brake Pedals124
Adjusting Steering Bearing Play126
Adjusting The Front Fork127
Adjusting The Rear Shock Absorber130
Motorcycle Geometry Adjustment132
Replacing The Fuel Filter138
General Operations141
Flow Chart Of Dismantling Sequence144
Removing Headlamp Fairing And Body Panels148
Seat Removal149
Removing Battery Box Mount150
Removing Fuel Tank151
Removing Air Box And Filter Casings153
Draining Coolant154
Removing The Exhaust System156
Removing Oil Breather Tank And Auxiliary Expansion Tank159
Removing Electrical Connections160
Removing Side Stand, Gear Change Lever Linkage, And Clutch Relay Unit162
Removing Final Drive Chain163
Removing Throttle Body And Rear Cylinder Intake Manifold164
Removing The Engine From The Frame165
Engine Disassembly167
Timing Belts And Belt Rollers174
Oil Cooler176
Cylinder Head177
Cylinder End Piston177
L.h. Side Cover179
Generator181
Electronic Ignition Flywheel182
Timing Drive Gear183
Starter Idle Gear And Starter Motor184
Gear Selector185
Clutch Assembly185
Oil Pump189
Primary Drive Gear190
Hald Crankcases192
Gearbox194
Cylinder Head Covers195
Rear Cylinder Head197
Camshaft Rollers198
Camshaft Supports And Camshaft200
Upper Rockers201
Valves201
Lower Rockers202
Engine Overhaul203
Cleaning The Components206
Fits206
Cylinder207
Piston208
Piston-Cylinder Fit208
Piston Pins209
Piston Rings209
Piston Rings-Piston Slots Fit210
Piston Rings - Cylinder Fit211
Piston Pin - Small End Bush Fit212
Connecting Rods213
Replacing Small End Bush214
Big End Bearings215
Big End Bearings - Crank Pin Fit218
Grinding The Crank Pin219
Valve Seat220
Valve Guide220
Valve221
Valve - Valve Guide Fit222
Valve Seat Fit222
Valve Guide Replacement223
Valve Seat Replacement224
Rockers226
Rocker Springs226
Rocker Shaft - Rocker Fit227
Camshaft227
Camshaft Supports228
Belt Rollers - Belts - Belt Tensioners229
Starter Clutch And Starter Assembly230
Crankcase231
Oil Seals Replacement231
Reassembling Connecting Rods232
Bearings235
Engine Lubricating Circuit240
Lubrication Diagram240
Coolant Pump249
Clutch Plates254
Clutch Springs254
Fork Operating Drum260
Gear Selector Forks261
Engine Reassembly263
General Directions265
Reassembling Head Components266
Reassembling Gear Shifter And Timing Rollers281
Reassembling Primary Drive Gear And Oil Pump282
Reassembling The Clutch283
Reassembling The Gear Selector287
Reassembling The Timing Gear289
Reassembling The Flywheel290
Reassembling The Coolant Pump292
Reassembling The L.h. Cover293
Reassembling Cylinder, Piston And Head295
Adjusting The Belt Rollers300
Checking Position Of The Timing And Rpm Sensor And Engine Sensor302
Suspensions And Wheels312
Front Wheel Removal316
Removing And Reassembling The Front Fork317
Special Tools334
Overhauling The Front Wheel335
Checking Wear On Final Drive346
Washing The Chain346
Chain Lubrication347
Replacing The Rear Sprocket348
Removing And Overhauling The Rear Eccentric Hub350
Removing And Overhauling The Rear Swing Arm353
Removing The Rear Shock Absorber357
Overhaul Of The Rear Shock Absorber358
Shock Absorber Inspection360
Replacing The Bladder361
Removing Bladder Cap And Bladder364
Bladder And Bladder Cap365
Disassembling The Shock Absorber366
Reassembling The Shock Absorber368
Installing The Damper Rod Assembly370
Installing The Damping Adjuster373
Installing The End Plate373
Filling The Reservoir With Nitrogen Gas374
Spring Adjusting Nut375
Braking System382
Brake Calipers And Master Cylinder383
Brake Disc384
Checking Wear On Brake Pads385
Draining Brake Fluid387
Bleeding The Braking System388
Positioning The Brake Lines389
Charging A New Battery397
Recharging The Battery399
Regulator - Rectifier401
Efficiency Checks On The Charging System402
Test Outcomes403
Regulator Check404
Operations To Be Performed With The Engine Running404
Starter Motor408
Connectors409
Left Handlebar Switch415
Right Handlebar Switch417
Key-Operated Switch418
Ignition And Injection Relays419
Solenoid Starters And Electric Fan Contactor420
Checking Instrument Panel Warning Lights And Dial Lights422
Arrangement Of Cables And Hydraulic Lines On The Frame424
Disengaging The Hydraulic Clutch445
Clutch Operating Pump448
Draining Hydraulic System Fluid449
Cooling System452
Checking Coolant Level454
Overhaul Of Engine Cooling System455
Replacing Steering Bearings459
Specific Tools464