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Monster 696 2009
Ducati Monster 696 2009 Manuals
Manuals and User Guides for Ducati Monster 696 2009. We have
1
Ducati Monster 696 2009 manual available for free PDF download: Manual
Ducati Monster 696 2009 Manual (696 pages)
Brand:
Ducati
| Category:
Motorcycle
| Size: 66.47 MB
Table of Contents
C Technical Data
30
Table of Contents
30
Colours
32
Transmission
32
Timing System/Valves
32
Cylinder/Piston
33
Gearbox
33
Cooling System
33
Front Wheel
33
Rear Suspension
34
Rear Wheel
34
Front Suspension
34
Hydraulic Brakes
35
Charging System/Alternator
35
Ignition System
35
Fuel System
36
Injection System
36
Lights/Instrument Panel
36
Dimensions
37
Torque Settings
39
Frame Torque Settings
39
Engine Torque Settings
44
Specific Tools for the Engine
47
Service Tools
47
Specific Tools for the Frame
51
Section D Use and Maintenance a
54
Preliminary Checks
55
Running-In Precautions
55
Pre-Ride Checks
56
Starting - Engine Warmup
57
Programmed Maintenance Plan: Operations to be Carried out by the Dealer
59
Routine Maintenance Table
59
Programmed Maintenance Plan: Operations to be Carried out by the Customer
60
Changing the Engine Oil and Filter Cartridge
61
Checking the Engine Oil Level
61
Maintenance Operations
61
Checking Valve Clearances
64
Adjusting the Valve Clearances
65
Changing and Cleaning the Air Filters
66
Changing the Brake Fluid
67
Draining the Brake Circuit
70
Filling the Brake System with Fluid
72
Changing the Clutch Fluid
75
Draining the Clutch Hydraulic Circuit
77
Filling the Clutch Circuit
79
Adjusting the Steering Head Bearings
81
Adjusting the Chain Tension
83
Checking Brake Pad Wear and Changing Brake Pads
84
Adjusting the Throttle and Choke Cables
87
Adjusting the Position of the Gearchange and Rear Brake Pedals
89
Adjusting the Rear Shock Absorber
90
Diagnostic Instruments
92
Description of the Ducati Diagnostic System Tester
93
Tester Power Supply
95
Checking and Adjusting Timing Belt Tension
98
DDS Tester
98
Adjusting the Idle Speed
103
Check the Engine Oil Pressure
108
Cylinder Compression Test
113
Fuel Pressure Test
116
Immobilizer Override Procedure
119
Guided Diagnosis
123
Testing the Battery Charging System
126
Icons Table
129
Section E Fairings a
132
Headlight Fairing - Rear-View Mirrors
133
Refitting the Rearview Mirrors
134
Removal of the Rear-View Mirrors
134
Removal of the Headlight Fairing (696+)
135
Fairings
136
Refitting the Headlight Fairing (696+)
136
Removal of the Fuel Tank Fairings
138
Refittings the Fuel Tank Fairings
139
Seat
142
Removal of the Seat
143
Refitting the Seat
144
Removal of the Tool Tray
144
Refitting the Tool Tray
145
Front Mudguard
146
Removal of the Front Mudguard
147
Refitting the Front Mudguard
148
Section F Controls - Devices a
150
Throttle and Choke Controls
151
Adjusting the Throttle and Choke Cables
152
Removal of the Throttle Twistgrip
152
Refitting the Throttle Twistgrip
154
Removal of the Choke Cable
155
Refitting the Choke Control
156
Hydraulic Clutch Control
160
Removal of the Clutch Master Cylinder Assembly
161
Refitting the Clutch Master Cylinder Assembly
162
Removal of the Clutch Slave Cylinder
164
Refitting the Clutch Slave Cylinder
165
Front Brake Control
169
Removal of the Front Brake Master Cylinder
170
Refitting the Front Brake Master Cylinder
171
Rear Brake Control
172
Removal of the Rear Brake Master Cylinder
173
Disassembly of the Rear Brake Control
175
Refitting the Rear Brake Master Cylinder
176
Gearchange Mechanism
181
Removal of the Gearchange Mechanism
182
Disassembly of the Gearchange Mechanism
183
Refitting the Gearchange Mechanism
184
Section G Wheels - Suspension - Brakes a
186
Front Wheel
187
Overhauling the Front Wheel
190
Refitting the Front Wheel
192
Front Fork
195
Removal of the Front Forks
196
Overhauling the Front Forks
197
Refitting the Front Forks
210
Hydraulic Front Brake
211
Maintenance Operations
212
Removal of the Front Brake System
212
Overhauling the Front Brake Components
214
Removal of the Brake Discs
214
Refitting the Front Brake System
215
Rear Wheel
218
Removal of the Rear Wheel
219
Overhauling the Rear Wheel
221
Refitting the Rear Wheel
222
Rear Swingarm
225
Removal of the Swingarm
226
Inspecting the Swingarm Pivot Shaft
228
Checking Swingarm Endfloat
229
Refitting the Swingarm
230
Hydraulic Rear Brake
232
Removal of the Rear Brake System
233
Refitting the Rear Brake System
235
Rear Suspension
237
Rear Suspension System
238
Removal of the Rear Shock Absorber
238
Overhauling the Rear Shock Absorber
239
Refitting the Rear Suspension
241
Final Drive
242
Inspecting the Final Drive
243
Removal of the Front Sprocket
244
Refitting the Front Sprocket
245
Removal of the Rear Sprocket
246
Refitting the Rear Sprocket
247
Section H Frame a
250
Handlebar
251
Refitting the Handlebar
253
Steering
254
Adjusting the Steering Head Bearings
255
Steering Angle Adjustment
256
Removal of the Steering Head Components
257
Refitting the Steering Head Components
261
Footrest Brackets
264
Removal of the Footrest Brackets
265
Refitting the Footrest Brackets
268
Stands
272
Removal of the Sidestand
273
Refitting the Sidestand
275
Frame Inspection
276
Disassembly of Structural Components and the Frame
277
Removal of the Frame
279
Removal of the Rear Subframe
282
Checking the Frame
284
Reassembly of the Rear Subframe
285
Refitting the Rear Subframe
287
Tail Light-Number Plate Holder and Locks
288
Removal of the Tail Light-Protection-Number Plate Holder Assembly
289
Refitting the Tail Light-Protection-Number Plate Holder Assembly
292
Removal of the Seat Release Mechanism
294
Refitting the Seat Release Mechanism
296
Refitting the Number Plate Holder
298
Removal of the Number Plate Holder
298
Section L Fuel/Exhaust System a
300
Fuel Tank
301
Refitting the Filler Cap
305
Removal of the Fuel Tank Filler Cap
305
Removal of the Fuel Tank Flange
306
Refitting the Fuel Tank Flange
307
Refitting the Fuel Tank
308
Throttle Body for Pivoting Fuel Tank
317
Removal of the Throttle Body
318
Refitting the Throttle Body
321
Air Intake
326
Removal of the Airbox
327
Refitting the Oil Breather Valve
331
Removal of the Oil Breather Valve
331
Refitting the Airbox
332
Exhaust System
339
Operating Principle of the Catalytic Converter
340
Removal of the Exhaust System
341
Refitting the Exhaust System
345
Evaporative Emissions Canister
349
Evaporative Emissions Canister System (USA Versions Only)
350
Removal of the Evaporative Emissions Canister
351
Refitting the Evaporative Emissions Canister
353
M Fuel Injection-Ignition System a
360
Description of the System
361
Fuel Circuit
361
Air Circuit
365
Fuel Injection-Ignition System
367
Operating Phases
367
Electronic Control Unit (ECU)
369
System Components
369
Fuel Injectors
371
Lambda Sensor
373
Air Pressure Sensor
375
Temperature Sensor
376
Spark Plug
377
Throttle Position Sensor (TPS)
380
Rpm/Timing Sensor
381
Main and Injection Relays
382
Section N Engine a
384
Removal-Refitting of the Engine Assembly
386
Refitting the Engine
389
Lubrication System: Oil Pump
390
Removal of the Oil Pump
391
Disassembly of the Oil Pump
392
Reassembly of the Oil Pump
392
Refitting the Oil Pump
393
Cylinder Head Assemblies: Checks and Adjustments
394
Checking and Adjusting Valve Clearances
395
Checking the Engine Timing
399
Cylinder Head Assemblies: Timing Belt Covers/Timing System
401
Removal of the Timing Belt Covers
402
Removal of the Timing System Assembly
403
Disassembly and Reassembly of the Timing Belt Pulleys
407
Refitting the Timing System Assembly
408
Refitting the Timing Belt Covers
418
Cylinder Head Assemblies: Camshafts
419
Removal of the Intake Manifolds
420
Refitting the Intake Manifolds
421
Removal of the Inner Timing Belt Covers
422
Removal of the Valve Covers
424
Refitting the Valve Covers
425
Removal of the Camshafts
426
Checking the Oil Seals
428
Inspecting the Camshafts
428
Refitting the Camshafts
429
Refitting the Camshaft End Caps
432
Cylinder Head Assemblies: Valves - Rocker Arms
434
Removal of the Cylinder Head Assembly
435
Removal of the Rocker Arms, Shims and Valves
436
Overhaul of Cylinder Head Components
440
Refitting the Cylinder Head Assembly
449
Refitting the Rocker Arms, Shims and Valves
450
Refitting the Cylinder Heads
454
Cylinder/Piston Assemblies
456
Removal of the Cylinder/Piston Assembly
457
Overhaul of the Cylinder Barrel/Piston Components
460
Refitting the Cylinder/Piston Assembly
466
Clutch Assembly: APTC Wet Clutch
470
Description of the APTC Clutch Assembly
471
Removal of the APTC Clutch
472
Disassembly of the Clutch Hub-Plates-Centre Assembly
474
Overhaul and Inspection of the APTC Clutch Components
475
Reassembly of the Clutch Hub-Plates-Centre Assembly
477
Refitting the APTC Clutch
479
Clutch Assembly: Clutch-Side Crankcase Cover
482
Removal of the Clutch-Side Crankcase Cover
483
Disassembly of the Clutch-Side Crankcase Cover
484
Reassembly of the Clutch-Side Crankcase Cover
485
Removal of the Primary Drive Gears
489
Refitting the Primary Drive Gears and Checking Backlash
491
Gearbox Assembly: Gearchange Mechanism
494
Removal of the Gearchange Mechanism
495
Disassembly of the Gear Selector Mechanism
496
Disassembly of the Gear Interlock Plunger and Pawl Assembly
497
Refitting the Gear Interlock Plunger and Pawl Assembly
498
Reassembly of the Gearchange Mechanism
500
Refitting the Gearchange Mechanism
503
Gearbox Assembly: Gearbox Shafts
505
Removal of the Gearbox Assembly
506
Disassembly of the Gearbox Shafts
508
Overhaul of the Gearbox
516
Inspection of the Gear Selector Forks
517
Inspection of the Gear Selector Drum
518
Reassembly of the Gearbox Shafts
519
Reassembly of the Gearbox
523
Flywheel - Alternator
524
Removal of the Alternator-Side Crankcase Cover
525
Disassembly of the Alternator-Side Crankcase Cover
527
Removal of the Flywheel/Alternator Assembly
528
Checking the Flywheel/Alternator Assembly
530
Refitting the Flywheel-Alternator Assembly
535
Reassembly of the Alternator-Side Crankcase Cover
537
Refitting the Alternator-Side Crankcase Cover
537
Crankcase Assembly: External Components
544
Removal of External Components
545
Refitting the External Components
549
Removal of the Timing Gears
554
Refitting the Timing Gears
556
Removal of the Starter Motor Idler Gear
557
Refitting the Starter Motor Idler Gear
558
Crankcase Assembly: Crankcase Halves
559
Separation of the Crankcase Halves
560
Overhaul of the Crankcase Halves
563
Overhaul of the Main Bearings
566
Reassembly of the Crankcase Halves
567
Shimming the Shafts
569
Reassembly of the Crankcase Halves
574
Crankcase Assembly: Crankshaft/Connecting Rods Assembly
579
Disassembly of the Crankshaft/Connecting Rods Assembly
580
Overhaul of the Connecting Rods
581
Reassembly of the Connecting Rods
587
Refitting the Crankshaft/Connecting Rod Assembly
589
Section P Electrical System
592
Key to Fusebox
596
Plate a
597
Plate B
597
Plate C
597
Plate D
597
Plate E
597
Plate F
597
Plate G
597
Plate H
597
Plate J
597
Routing of Wiring on Frame
597
Plate M
611
Plate N
611
Plate O
613
Plate P
615
Plate Q
617
Plate R
618
Plate T
621
Plate U
622
Battery Charging System
626
Recharging the Battery
627
Topping up the Electrolyte
628
Battery
631
Battery Support
633
Alternator
634
Rectifier-Regulator
635
Starter Contactor
643
Lights and Indicating Devices
646
Renewal of the Headlight
646
High Beam Headlights Relay
654
Headlight Aim
655
Checking the Indicating Devices
656
Changing Light Bulbs
661
Checking Protection and Safety Device Components
662
Protection and Safety Devices
662
Checking the Fuses
664
Instrument Panel
665
Instrument Panel System
665
Instruments
665
Display Settings and Functions
668
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