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8e sure to wear
heavy gloves to
avoid
burns when
handlmg the heated
case cover. Usmg a
torch to heal the
case cover may
cause warpage
Keep dust
and
dirt
out
of
the case and
cover
RING GEAR CLEARANCE INSPECTION
Install the differential
assem
bly
with the shim into
the case
cover.
Measure the clearance between the ring gear and
stop pin
w ith
a feeler gauge.
CLEARANCE: 0.3 -
0.6 m
m
(0.01
-
0.02
in
)
Remove the differential
assembly.
If the clearance is not within specification, heat the
case cover to approximately 80°C
~176°F)
and
remove the slop pin
by
tapping the
cover.
Instatl
a stop pin shim to obtain
the
correct clear·
ance.
Stop pin shim
s:
A:
0.10
mm
(0.004
in)
B: 0.15
mm (0 .006 in
)
Drive
the
stop pin into
the
case cover.
FINAL GEAR CASE ASSEMBLY
NOTE:
•
When the gear set, bearing, differential and/or
gear case
has been
replaced,
check
the tooth
contact pattern check (page
20-23)
and
check
the
gear backlash
(page
20-21).
Clean the mating surface
of
the
gear
case
and
cove r,
being
careful not 10 damage
them.
Blow
compressed
air
through the breather hole in
the gear
case.
REAR DRIVING MECHANISM
STOP PIN
,
STOP I
SHIM
20-31
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Table of Contents
Troubleshooting
