Index - Honda MUV700 big red Service Manual

ACCELERATOR PEDAL ···············································6-42
ACCESSORY SOCKET ................................................. 24·6
AlA CLEANER·································································4-6
AlA CLEANER HOUSING ·································· ··········6·41
AIR CLEANER HOUSING DRAIN TUBE · .. · .. ·· .... ··········· 4-8
ALTERNATOR CHARGING COIL ································21-8
ALTERNATOR STATOR/S TARTER REDUCTION
GEARS················································· ......................... , ' -5
BATIERY
BATTERY/CHARGING SYSTEM·····························21·6
MAINTENANCE·························································4-9
BODY PANEL LOCATIONS .... · .... · .. · .... · .... ·· .. · .... · .. ·········3-3
BRAKE FLUiD ························· .. ··· .. ··············· .. ·· .... · .. ·· .. ·4-18
BRAKE FLUID REPLACEMENT/AIR BLEEDING .. ····· .. 18·6
BRAKE INHIBITOR RELAY ········································23-14
BRAKE PAD/DISC ........................................... ............. 18·8
BRAKE PADS WEAR .. ···· .. ··········· .. ·· .. ········ .. ····· .. ··········4- 19
BRAKE PEDAL ............................................................ 18-27
BRAKE SYSTEM ....................................................... ···4-20
BRAKEIT AILLlGHT· ...................................................... 24-5
CABLE
&
HARNESS ROUTING ...... ··· .. ··· .. ··· .. · .... · ........ '-21
CAMSHAFT······· .... ....................................... ·· ·····9-16
CARGO BED·· .. ·········· .. ·········· .. ·············· .. ········· .. ··········3·16
CENTER FRAME COVER ·········· .. ·········· .. ·······················3·7
CHARGING SYSTEM INSPECTION · .. · .. · .. ····· .... ·· ........ 21-7
CHASSIS LUBRICATION POINTS·· .. ······· .. ·· .. ··········· .. ·4-29
COMPONENT LOCATION
BATTERY/CHARGING SYSTEM .. · .. ··· ...... ·· ............ ·2 1-2
DRIVETRAIN SYSTEM .......................................... 14-1 1
ELECTRIC STARTER .. ·· .. · .. ·· .... · .. ··· .. ··· .. ··· .. · ........ · .... 23-2
IGNITION SYSTEM .... · .. ·· .. ·· .... · .. · .... · ...... ··· .... · .... · .... 22-2
LlGHTS/M ETEAS/ SWITCHES ................................. 24-2
PGM-FI SySTEM· ····· .. ······················ .. ·· .. ··········· ···· ····5-7
COOLANT REPLACEMENT ........................................... 7-5
COOLING FAN .. · ........ · ........ · .... · ...... ·· .... ·· ...... ·· .... · ...... ·· 7-11
COOLING FAN MOTOR .. · .......... · ...... · ............ ·· .... ·· .... 24- 11
COOLING SySTEM······························· .. ·····················4·15
COOLING SYSTEM FLOW PATTERN .. ·· .. ·· .. ·· .... · ...... ·· .. 7-2
COOLING SYSTEM TESTING ....................................... 7-4
CRANKCASE ASSEMBLY .. · ............ · ............ · .... ·· ...... 13- I 2
CRANKCASE BEARING REPLACEMENT ................. 1 3- 10
CRANKCASE SEPARATION .... · .... · .. ·· .... · .... · .. ·· .... · .. · .... 13-5
CRANKSHAFT······························································13-7
CROSSBAR ............ .......................................... ·········· ····3-8
CYLINDER COMPRESSION······ .. ·········· .. ···················· .. ·9-6
CYLINDER HEAD ASSEMBLY ..................................... 9-19
CYLINDER HEAD COVER ASSEMBLY/
INSTALLATION········ .. ····· .. ··················· .. ···· .. ················9-21
CYLINDER HEAD COVER REMOVAU
DISASSEMBLY ........................................................ ······9-6
CYLINDER HEAD DISASSEMBL Y·······························9·10
CYLINDER HEAD INSPECTION ············ .. ··· .. · .. ·············9-10
CYLINDER HEAD INSTALLATION .. ·· .... · ............ ·· ...... ·9-20
CYLINDER HEAD REMOVAL · .. ························ .. ············9-9
CYLINDER/PISTON INSPECTION ··················· .. ··········10·5
CYLINDER/PISTON INSTALLATION·· ······· ········ ·· ··· ····· 10-8
CYLINDER/PISTON REMOVAL .... ....... . ..· .... 10·4
DIFFERENTIAL OIL ·········································· .. ······· .. ·4-16
DIODE ................................................................. ········23·13
DOOR········ .. ····································································3·9
DRIVE MODE SELECTOR CABLE ADJUSTMENT .. · 19-44
DRIVE MODE SELECTOR LEVER LINKAGE · .. ··· ...... · 19-42
DRIVE SHAFT BOOTS .. ··· .. ······ .. ··· .. · .. ·· .... ····· .. ·············4·16
DRIVETRAIN CONNECTOR LOCATION ··················· 14-13
DRIVETRAIN DTC INDEX .. · .. · ............ · ........ · ........ ······ 14·16
DRIVETRAIN DTC TROUBLESHOOTING · .. · .. ···· .. ····· 14-17
DRIVETRAIN SYSTEM DIAGRAM ············· ··· ·· ··· ·· ·····1 4-12
DRIVETRAIN TROUBLESHOOTING
INFORMATION ........................................................ ·· 14-15
27.
INDEX
DTC TROUBLESHOOTING ......................................... 6-15
ECT SENSOR··············· .. ··· .. ·················· .. ············ .. ·······6-53
EMISSION CONTROL SySTEMS········ .. ··· .. ·· .. ············ 1-46
ENGINE FRONT COVER················································ 3·6
ENGINE IDLE SPEED··················································· 6-55
ENGINE INSTALLATION ·························· ·····················8-9
ENGINE OIL ...................................................... ···········4-12
ENGINE REMOVAL ....................................................... 8-4
ENGINE TEMPERATURE INDICATOR ....................... 24-9
EOT SENSOR ....................................... ................ ·····14-58
EXHAUST SYSTEM
FRAME/BODY PANELS/EXHAUST SYSTEM ........ 3-25
MAINTENANCE ...................................................... 4-24
FLOOR CROSS PLATE ................................................ 3·13
FLOOR PANEL ·····························································3·12
FLYWHEEUSTARTER CLUTCH· .. ··· .. · .. · .. ···· .. ·· .. ·· ...... 11-10
FOOT BRAKE SWITCH
LIGHTS/METERS/SWITCHES ··· .. ····· .. ··· .. ·············· 24-16
MAINTENANCE ......................................... ............. 4-19
FOOTREST PANEL ························· ················3·14
FRONT BRAKE CALIPER .... ·· .... ···· .. · .... ···· .. ·· .. · .... ·· .. ·18·15
FRONT BUMPER ............................ .. .... ·· .... ···3- 16
FRONT CARRIER ......................................................... 3-13
FRONT CRANKCASE COVER ................................... 14-37
FRONT DIFFERENTIAL LOCK CLUTCH .. · .... · ............ 19·23
FRONT DRIVE SHAFT ·················································19-7
FRONT FINAL CLUTCH ............ ·· .. ·· .. ·· .. ·· .. ··· .. · .. ···· .. ··· 19·17
FRONT FINAL DRIVE INSTALLATION ····················· 19-39
FRONT FINAL DRIVE REMOVAL .. · ...... ······ ...... · ...... ·· 19·12
FRONT FINAL GEAR ASSEMBLy ·· .. · ........ · .. · .... · ...... 19·36
FRONT FINAL GEAR CASE BEARING
REPLACEMENT .................. .. ............ 19-34
FRONT FINAL GEAR DISASSEMBLY!
INSPECTION .. · .. ·· .. ··· .. · .. ·· ................ · .. · .... ·· .. · .............. 19-28
FRONT GRILLE ....................................................... ·····3·15
FRONT HOOD ······· .... ········· .. ········································3-1 4
FRONT PROPELLER SHAFT ..................................... 19-15
FRONT SHOCK ABSORBER ..................................... 15-21
FRONT SUSPENSION ARM .. ·· .. ··· .. · .. · .... ·· .... ···· .. · .... · 15-17
FRONT WHEEL········· .. ····· .... ····· .. ·· .. ······ .. ·········· .. ·········15·6
FRONT WHEEL HUB AND KNUCKLE ····· .. ·· .... · .. · .. · .. 15-10
FUEL LINE ··························· .. ·········································4-5
FUEL LINE INSPECTION .... ·· .. · .. ··· .. ·· .. · .... · ...... ·· .... · .... ··6-31
FUEL PUMP .. ·· .. ·· .. ·· .. ·· .. · .... ·· .. · .. · .... · ........ · ...... · .... · .... ····6·36
FUEL SYSTEM (PGM · FI) .... · .. · ............ · .... · ...... ·· .... · .... · .. · 6-2
FUEL TANK ····························································· .. ···6-40
FUEL TANK PLATE/COVER .................. .. .................... 3-24
GEAR POSITION SWITCH ........................................ 14-57
GEAR SELECTOR CABLE ADJUSTMENT ............... 12-16
GEAR SELECTOR LEVER LINKAGE · ...... ·· .. · .. ·· ........ · 12·15
HEADLIGHT .......................................................... ·······24·4
IACV ......................................................... ····················6·48
IGNITION COIL ......................................................... ···22-7
IGNITION SWITCH ......................................... ............. 24-7
IGNITION SYSTEM INSPECTION ·· ...... · .................. · .. · 22·5
IGNITION TIMING ....................................................... 22·8
INDICATORS ......................................................... · .. ···24·5
INJECTOR···· ·· ··· ························ .. ·································6-49
INTAKE AIR DUCT··· .. ····· .... · ...... · .... · .. ·· ........ · .. · .... · .... ··· 6-42
LIFT AND SUPPORT POINTS ··· .... · .... · ...... · .... · .. ·· .. ······ 1-48
LIGHTING/DIMMER SWITCH ............ _ ........................ 24-8
LOW FUEL INDiCATOR···················· .. ·············· .. ··· .... 24-13
LUBRICATION &
SEAL POINTS .... · .. ·· .. · ...... ··· .... · .... ··· 1·18
LUBRICATION SYSTEM DIAGRAM .. ··························· 5-2
MAIN RELAY/FUEL PUMP RELAy .. ·· .. · .. ·· .. ·· .. ··· .. ·· .... · 6-38
MAINTENANCE UD ··················· .. ···· .. ·········· .. ·· .. ········· 3-16
MASTER CYUNDER··················································18-11
MIL CIRCUIT INSPECTION ................ ..... .... ... ............. 6-30
MODEL IDENTIFiCATION ··············· .. ····························'·3
27-1