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STEERING SYSTEM
Install a new lock washer onto the steering
rack,
aligning
the
tabs with the grooves, then install the
tie-rod.
Hold
the
rack
and tighten
the rack
end
joint
of the
lie-rod.
TORQUE:
54 N·m (5 .5 kgf·m
,
40
Ibf.ft)
RACK END JOINT
~
lOCK
....,..
WASHER
''''#:b-.
STEER"iG
RACK
Use V·block
to hold
Clinch the lock washer onto
the
rack end
notches
in
~==::::=:::======~======l
the rBck end
four
places,
using
the
special tool and a
hydraulic
Do
not
get
grease
OIl
the
tlfHod
threads
16-18
press.
I
NOTICE
I
If the special rool
is
tilted or
is
misaligned from
the
center of the lock
washer,
it will cause
the tool to
pop
our.
Set the components
in
a hydraulic press
properly and hold the special
tool
and gear box
securely.
TOOL:
l ock
w
asher clinch p ilot
07NAZ-SR30100
Install the
other side
tie-rod
in
the
same procedure
as above.
Clinch
Points
CLINCH
PilOT
Clean off any grease or
con
tamination
from the
~=================~
boot groove
in
the
housing
end.
Apply
1
- 2 9 of grease to
the
Quter surface of
the
rack end
joint.
Apply 0.5
-
0.8 9
of silicone
grease
(Dow Corning
Molykote EM30L or Kluber Noxlub
554012) to the
boot
groove
in
the tie·rod.
Install
the
tie-rod boot and
fit
it in the boot grooves
in
the
housing and
tie-rod.
Install
boot
clip.
CLIP
"'&
~\\
~
(0.5
-0.8
g)
Clean
~...mm.
(1 - 2 g)
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Table of Contents
Troubleshooting
