Rear Driving Mechanism Service Information; Rear Driving Mechanism Specifications; Rear Driving Mechanism Torque Values - Honda MUV700 big red Service Manual

REAR DRIVING MECHANISM
SERVICE INFORMATION
GENERAL
• Perform the gear contact pattern and backlash inspection whenever you replace the bearings, gears, differential or gear
case. The extension lines from the gear engagement surfaces should intersect at one point.
• Protect the gear case with a shop towel or soft jaws while holding it in vise. Do not clamp it too tight as it could damage
the gear case.
• When using the lock nut wrench (Holding Tool ), use a deflecting beam type torque wrench 20 inches long. The lock nut
wrench increases the torque wrench's leverage, so the torque wrench reading will be less than the torque actually
applied to the lock nut. The specification given is the actual torque applied to the lock nut, not the reading on the torque
wrench. Do not overtighten the lock nut. The specification later in the text gives both actual and indicated.
• Replace the ring and pinion gears as a set.
• Do not confuse the left and right drive shaft shafts.
• For drive mode selector lever service and adjustmen t, see Front Driving Mechanism section (page 19-42).
SPECIFICATIONS
Unit· mm (in)
ITEM STANDARD SERVICE LIMIT
Rear final Oil capacity At draining 465cm (15.7 US
OZ,
16.4 Imp oz)
drive
t--Recommended oil
At disassembly
520 cm (17.6 US
OZ,
18.3 1 mp oz)
Hypoid gear oil, SAE #80
Gear backlash 0.05--=-0.25 (0.002 - 0.010)
0.4 (0.02)
Backlash difference 0.2 (0.01)
Ring gear-to-stop pin clearance
0.3 0.6 (0.01 0.02)
TORQUE VALUES
Final gear case mounting nut
Final gear case cover 10 mm bolt
Final gear case cover 8 mm bolt
Differential ring gea r bolt
Pinion bearing lock nut
Differential lock stopper spr ing plug
Differential lock stopper arm bolt
Differential lock shift fork bolt
Differential lock clutch housing bolt
54 N·m (5.5 kgf·m, 40 Ibf·ft)
46.5 N'm (4.7 kgf·m , 34 Ibf·ft)
25 N·m (2.6 kgf·m, 19 Ibf·ft)
58 N·m (5.9 kgf·m, 43 Ibf·ft)
98 N·m (10.0 kgf·m, 721bf.ft)
21.6 N'm (2.2 kgf·m, 16Ibf·ft)
20 N'm (2.0 kgf·m, 14 Ibf·ft)
10 N'm (1.0 kgf·m, 7 Ibf·ft)
25 N'm (2.6 kgf·m, 19 Ibf·ft)
lock nut: replace with a new one.
Apply locking agent.
left-hand threads. Apply locking agent.
lock nut: replace with a new one.
Stake.
Apply locking agent.
AlOe bolt: replace with a new one.
20-3